Wayne-Dalton 310/311, 105/110 installation instructions Torsion Spring Assembly

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first, then through the rear support bracket and the 5/16”-18 nuts are in the inside of the horizontal track.

Attach rear back hangs to ceiling joist or other structurally sound framing members. Brace rear back hangs.

NOTE: Doors heights over 8’0” or door widths over 11’0”, require an additional set of center back hangs to be installed and located at the middle of the horizontal tracks, see parts breakdown.

Using perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws and (3) 5/16” bolts with nuts (may not be supplied), fabricate center back hangs for the horizontal tracks. Measure and drill a 3/8” diameter hole through the center length of the horizontal track, as shown. Attach the center back hangs to the horizontal tracks with (1) 3/8” Truss head bolt and (1) 3/8” nut (may not be supplied).

WARNING

Keep horizontal tracks parallel and within 3/4” to 7/8” maxi- mum of door edge, otherwise door could fall, resulting in severe or fatal injury.

IMPORTANT! Lateral brace must always be used to prevent swaying of the horizontal track.

IMPORTANT! Spacing between the left hand and the right end bearing brack- ets must be door width plus 3-1/2”.

Important: Do not support the weight of the door on any part of the rear or center back hangs that cantilevers 4” or more beyond a sound framing member.

Note: If rear or center back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber.

Horizontal track

Angle brace

Sound framing members

Perforated angle- Bolted using

(2) 5/16” x 1-5/8” hex head lag screws to ceiling member and parallel to door.

End bearing plate

Note: 26” angle must be attached to sound framing members and nails should not be used.

 

(2) 3/8”-16 x

 

3/4” Truss head

 

bolts and nuts

Horizontal

Bolt must extend into

track

the track to serve as

 

a roller stop

 

End bearing plate

 

Sound framing members

Perforated angle- Bolted using

(2) 5/16” x 1-5/8” hex head lag screws to ceiling member and

Horizontalparallel to door track

Angle brace

End bearing plate

 

 

Center back

 

 

hang

Horizontal

(1) 3/8” Truss head bolt

track

 

(may not be supplied)

 

 

(1) 3/8” Nut

Horizontal

(may not be supplied)

 

 

track

 

 

 

 

Drill 3/8”

 

 

diameter hole

 

 

Center of the horizontal track

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Torsion Spring Assembly

 

Tools: Ratchet Wrench, 3/8” Socket, 3/8”,9/16” Wrench

IMPORTANT: RIGHT AND LEFT AND IS ALWAYS DETERMINED FROM INSIDE THE GARAGE LOOKING OUT.

NOTE: The set screws used on all torsion counterbalance winding cones and cable drums, are now colored red. DO NOT identify right and left hand by the set screw color.

NOTE: Depending on your door, there may be letters stenciled onto the spring which refer to right hand wound and left hand wound.

IMPORTANT: Identify the springs provided as either right hand wound (red winding cone), which goes on the RIGHT HAND SIDE or left hand wound (black winding cone), which goes on the LEFT HAND SIDE.

IMPORTANT: Reference the illustrations for proper spring positioning when more than 2 springs are provided.

IMPORTANT: On single spring applications, only a left hand wound (black winding cone), which goes on the LEFT HAND SIDE is required.

Facing the inside of the door, either lay the torsion shaft/torsion keyed shaft on the floor or lay the (2) torsion keyed shafts on the floor, one torsion keyed shaft on the left hand side and the other torsion keyed shaft on the right hand side.

IMPORTANT: Depending on your door application, use one of the three illus- tration’s, shown below to assemble your torsion counterbalance system.

1.Lay the torsion spring with the black winding cone and the black cable drum at the left end of the torsion shaft or the torsion keyed shaft. Lay the torsion spring with the red winding cone and the red cable drum at the right end of the torsion shaft or the torsion keyed shaft. Next, lay the center bearing bracket, the center bearing or the oval bearing at the center of the torsion shaft/torsion keyed shaft.

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Models 105/110, 310/311 B l e O f C o n t e n t sTrack Rollers As Required F2. F3 G11 H1. G10G12 Important Safety Instructions Tools Required Package ContentsDoor Section Identification Bottom Section can be identified by #1Intermediate I Section can be identified by #2 Removing an Existing Door Preparing the OpeningBackroom Requirements Headroom Requirements Page Graduated End And Center Hinges Track Roller CarriersStrutting Half Center Hinges Top FixturesBottom Section Follow the corresponding steps belowVertical Tracks Stacking SectionsTop Section Horizontal Tracks Cable Lift SheavesRear Back Hangs Torsion Spring Assembly If you have a Torsion Shaft or a Torsion Keyed Shaft If you have two Torsion Keyed ShaftsRepeat the same process for the other side For Doors without Coupler Assembly For Doors with a Coupler AssemblyTorsion Spring Attachment Tools Locking pliers, 3/8 WrenchWinding Springs Tools Vice ClampsTools Step Ladder Approved Winding rodsTypical center Torsion spring tags one per springTools Power drill, 1/8 Drill bit, Tape measure Door Arm HookupLift Handles Pull Down RopeCleaning Your Garage Door Operation and MaintenancePainting Your Garage Door Clear Or Stained FinishesPage Warranty Limited warranty Wayne Wood, Raised Panel, 105/110, 310/311