Wayne-Dalton 310/311, 105/110 Graduated End And Center Hinges, Track Roller Carriers, Strutting

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(3) 1/4” - 20

 

(3) 1/4” - 20 x 1-7/8”

Flange hex nuts

Bottom

Carriage bolts

 

 

section

 

 

Typical left hand

 

 

bottom corner bracket

 

 

 

(1) 1/4” - 10 x 1” Tamper

 

 

resistant lag screw

 

 

(3) 1/4” - 20

 

(3) 1/4” - 20 x 1-7/8”

Flange hex nuts

Bottom

Carriage bolts

 

 

section

 

 

Typical left hand bottom corner bracket

(1) 1/4” - 10 x 1” Tamper

resistant lag screw

Bottom

Short

 

section

strut

 

Bottom corner

 

 

bracket

 

 

 

3/4”

1/4” - 14 x 1”

 

Lag screws

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Graduated End And Center Hinges

Tools: Power Drill, 1/8”/9/32” Drill Bit, Socket Driver 7/16”, Tape

NOTE: Refer to the Door Section Identification, Graduated End Hinge and Strut Identification, to determine the appropriate hinges and or struts for your sections.

Using the appropriate graduated end hinges for the ends and depending on the width of your door, enough center hinge(s) for each pre-drilled hole location.

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Track Roller Carriers

Tools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Wrench 7/16”

Starting on left hand side of the bottom section, attach the track roller carrier with the stamp “STD” facing UP to the bottom corner bracket by aligning the four holes of the track roller carrier with the four holes in the bottom corner bracket. Secure the track roller carrier to the bottom corner bracket with (4) 1/4”-20 x 7/8” self drilling screws or (4) 1/4”-14 x 1” lag screws.

NOTE: Depending on your door, some track roller carriers will use 1/4”-14 x 1” lag screws instead of the 1/4”-20 x 7/8” self drilling screws to secure in place. If this is the case, mark and pre-drill (4) 1/8” diameter holes and secure the track roller carrier to the bottom corner bracket and bottom section using (4) 1/4”-14 x 1” lag screws.

Insert a short stem track roller and spacer into the inner holes. Repeat the same process for the right hand side.

NOTE: The track roller carrier’s inner holes are used on doors with 2” track applications; the outer holes are used on doors with 3” track applications.

 

Bottom corner

 

Bottom corner

 

bracket

 

bracket

 

“STD”

 

 

Short stem

facing UP

Short

Bottom corner

track roller

Bottom corner

stem

 

bracket track

track

bracket track

 

roller carrier

roller

roller carrier

Spacer

Spacer

 

 

 

 

 

(4) 1/4” - 20 x 7/8”

(4) 1/4” - 20 x 7/8”

 

Self drilling screws

 

Self drilling screws

 

 

 

Side view of track roller

carrier(s)Outer holes (3” Track)

Inner holes

(2” Track)

6 Strutting

Tools: Power Drill, 1/8” Drill Bit, Socket Driver 7/16”, Tape Measure

NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the bottom section requires a short strut to be installed.

Lay the short strut onto the bottom rail of the bottom section. Position the bottom of the strut 3/4” up from the bottom edge of the bottom section. Center the short strut from side to side on the section surface.

Drill pilot holes, 1” deep into the bottom section using a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the strut using (2) 1/4”-14 x 1” lag screws at each on each end and center stile (aligned with hinges) locations.

Starting at the upper left hand corner of the bottom section. Position the lower hinge leaf of the appropriate graduated end hinge onto the upper corner of the bottom section. Align the slots of the lower hinge leaf with the pre-drilled holes in the bottom section. Next, lay a long strut (if applicable) over the lower hinge leaf and over the top rail of the bottom section. Center the long strut from side to side, as shown.

For single graduated end hinges without a strut:

Starting on the left hand side, attach the upper slot of the graduated end hinge to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other side.

For single graduated end hinges with a strut (if applicable):

Starting on the left hand side, attach the upper slot of the graduated end hinge, (1) strut clip and the upper leg of strut to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and

(1)1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the gradu- ated end hinge to the bottom section (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other side.

For doors with double graduated end hinges:

Position the second graduated end hinge next to the first (single) graduated end hinge. Using the second graduated end hinge as a template, drill pilot holes, 1” deep into the bottom section with a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the upper leg of strut (if applicable) to the upper slot of the graduated end hinge to the bottom section using (1) 1/4”-14 x 1” lag screw. Next secure the bottom leg of strut (if ap- plicable) to the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-14 x 1” lag screw, as shown. Repeat same process for other side.

Single graduated end hinge

Double graduated end hinge

with short stem track roller

with long stem track roller

Short

Hinge

Lower hinge

 

Long strut

edge

tube(s)

leaf(s)

(if applicable)

(1) Strut clip

 

 

 

 

(if applicable)

 

 

 

 

Long edge

 

 

 

 

(1) Strut clip

 

(2) 1/4” - 14 x 1”

Typical

(if applicable)

 

Lag screws

 

section

 

 

 

 

shown

Short edge

 

(2) 1/4” - 20 x 1 7/8” Carriage bolts

 

 

 

and (2) 1/4” - 20 Flange hex nuts

 

 

 

 

Hinge

Single graduated end hinge with

 

 

 

tube(s)

short stem tandem roller

 

 

Tandem

 

 

Double graduated end hinge

 

 

with long stem tandem roller

roller

 

 

Short

 

Lower hinge

 

Long strut

 

 

 

(1) Strut clip

edge

 

leaf(s)

(if applicable)

 

 

 

 

 

(if applicable)

 

 

 

 

 

Long edge

 

 

 

 

 

(1) Strut clip

 

 

(2) 1/4” - 14 x 1”

Typical

(if applicable)

 

 

Lag screws

 

section

 

 

(2) 1/4” - 20 x 1 7/8” Carriage bolts

 

shown

Short edge

 

 

 

 

and (2) 1/4” - 20 Flange hex nuts

 

 

For Center Hinges without a strut:

Starting on the left hand side, attach the upper slot of the center hinge to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure the lower slot of the center hinge to the bottom section using (1) 1/4”-20 x 1-7/8” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other center hinges.

For Center Hinges with a strut (if applicable):

Starting on the left hand side, attach the upper slot of the center hinge, (1) strut clip and

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Models 105/110, 310/311 B l e O f C o n t e n t sG12 Track Rollers As RequiredF2. F3 G11 H1. G10 Important Safety Instructions Tools Required Package ContentsIntermediate I Section can be identified by #2 Door Section IdentificationBottom Section can be identified by #1 Backroom Requirements Removing an Existing DoorPreparing the Opening Headroom Requirements Page Strutting Graduated End And Center HingesTrack Roller Carriers Half Center Hinges Top FixturesBottom Section Follow the corresponding steps belowTop Section Vertical TracksStacking Sections Rear Back Hangs Horizontal TracksCable Lift Sheaves Torsion Spring Assembly Repeat the same process for the other side If you have a Torsion Shaft or a Torsion Keyed ShaftIf you have two Torsion Keyed Shafts For Doors without Coupler Assembly For Doors with a Coupler AssemblyTorsion Spring Attachment Tools Locking pliers, 3/8 WrenchWinding Springs Tools Vice ClampsTools Step Ladder Approved Winding rodsTypical center Torsion spring tags one per springTools Power drill, 1/8 Drill bit, Tape measure Door Arm HookupLift Handles Pull Down RopeCleaning Your Garage Door Operation and MaintenancePainting Your Garage Door Clear Or Stained FinishesPage Warranty Limited warranty Wayne Wood, Raised Panel, 105/110, 310/311