Wayne-Dalton 105/110 Door Arm Hookup, Lift Handles, Pull Down Rope, Tools Needle nose pliers

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Optional Installation

Door Arm Hookup

Tools: Needle nose pliers

At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut. Using that dimension, measure and cut (2) pieces of perforated angles. Assemble the

(2)pieces together using (2) 3/8” bolts and nuts (supplied by others). Now, secure to the top section using carriage bolts and nuts (supplied by others), thru bolt both the perforated angles to the top section, as shown.

Align the door arm with hole with one of the holes in the perforated angles. Secure the door arm to the perforated angle using (1) 5/16” – 18 x 1” hex head bolt and (1) 5/16” – 18 lock nut (supplied by others), as shown.

Strut

 

 

 

(2) 3/8” Hex bolt

Top

 

(1) 5/16” Hex bolt

and lock nut

section

Carriage bolt

and lock nut

(supplied by others).

 

and nuts

(supplied by others).

 

 

(supplied by

 

(2) Perforated

 

others)

 

angles

 

 

 

 

 

Center hinge

Typical

 

 

 

 

 

 

door arm

Lift Handles

Tools: Power drill, 1/8” Drill bit, Tape measure

NOTE: Lift handles must be lined up vertically. Bottom Section:

Locate the exterior center stile or center most stile on the bottom section.

NOTE: For flush doors, find the center most stile by locating the center most hinge.

Using the bottom hole of the lift handle, measure up 3” from the bottom of bottom section. Mark the hole locations and drill (2) 9/32” dia. holes through the bottom section. On the outside of the door, insert (2) 1/4” - 20 x 2 1/2” carriage bolts (black head) into the outside lift handle and insert the assembly into the (2) pre-drilled holes in the bottom section. From the inside, slide the

(2)holes in the inside lift handle over the stems of the carriage bolts. Secure the outside and inside lift handle to the bottom section with (2) 1/4” – 20 flange hex nuts.

Intermediate I Section:

Locate the exterior center stile or center most stile on the Intermediate I section. Mark a vertical line on the section at that point.

NOTE: Some Garage Doors may require both lift handles to be installed on bottom section. If your bottom section height is 28” or 29”, install both lift handles onto the bottom section. Install bottom lift handle per above instructions, then install the second lift handle a Minimum of 20” and a Maximum of 30” above the bottom lift handle.

Measure up 4” from the bottom of the Intermediate I section. Using this measurement as a guide, position the bottom hole of the lift handle bottom at the mark. Make a mark at the top hole of the lift handle. This should give you a Minimum of 20” and a Maximum of 30” between the lower lift handle and the middle of the top lift handle. If needed, reposition the lift handle to stay within the Minimum and Maximum dimensions, as stated above.

Using the lift handle as a template, mark the hole locations and drill (2) 9/32” dia. holes through the section. On the outside of the door, insert (2) 1/4” - 20 x 2 1/2” carriage bolts (black head) into the outside lift handle and insert the assembly into the (2) pre-drilled holes in the section. From the inside, slide the (2) holes in the inside lift handle over the stems of the carriage bolts. Secure the outside and inside lift handle to the section with (2) 1/4” – 20 flange hex nuts.

 

Lift

(2) 1/4” - 20 x 2 1/2”

 

Carriage bolts and (2) 1/4” – 20

Intermediate I

handle

Flange hex nuts

 

 

section

 

 

 

 

Center

Bottom

 

hinge

Lift

 

section

(2) 1/4” - 20 x 2 1/2”

 

handle

 

 

Carriage bolts and (2) 1/4” – 20

Strut

 

Flange hex nuts

 

3”

 

Pull Down Rope

Tools: Power drill, 1/8” Drill bit, Tape measure

WARNING

Do not install pull down rope on doors with operators. Children may become entangled in the rope causing severe or fatal injury.

Measure and mark the jamb approximately 48” to 50” (1220 to 1270 mm) from floor on the right or left side of jamb. Drill 1/8” pilot hole for no. 6 screw eye. Tie the pull down rope to the no. 6 screw eye and to the bottom corner bracket, as shown.

 

No. 6 Screw eye

 

Typical bottom

 

corner bracket

48” to 50”

Pull down

From floor

rope

 

Pull

 

down

 

rope

 

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s Models 105/110, 310/311G12 Track Rollers As RequiredF2. F3 G11 H1. G10 Package Contents Important Safety Instructions Tools RequiredIntermediate I Section can be identified by #2 Door Section IdentificationBottom Section can be identified by #1 Backroom Requirements Removing an Existing DoorPreparing the Opening Headroom Requirements Page Strutting Graduated End And Center HingesTrack Roller Carriers Top Fixtures Half Center HingesBottom Section Follow the corresponding steps belowTop Section Vertical TracksStacking Sections Rear Back Hangs Horizontal TracksCable Lift Sheaves Torsion Spring Assembly Repeat the same process for the other side If you have a Torsion Shaft or a Torsion Keyed ShaftIf you have two Torsion Keyed Shafts For Doors with a Coupler Assembly For Doors without Coupler AssemblyTorsion Spring Attachment Tools Locking pliers, 3/8 WrenchTools Vice Clamps Winding SpringsApproved Winding rods Tools Step LadderTypical center Torsion spring tags one per springDoor Arm Hookup Tools Power drill, 1/8 Drill bit, Tape measureLift Handles Pull Down RopeOperation and Maintenance Cleaning Your Garage DoorPainting Your Garage Door Clear Or Stained FinishesPage Limited warranty Wayne Wood, Raised Panel, 105/110, 310/311 Warranty