Wayne-Dalton 105/110, 310/311 installation instructions Winding Springs, Tools Vice Clamps

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Rear back hang

Locking Pliers

assembly

 

Perforated

 

angle

 

 

Shaft

Vice clamps above third track roller on both sides of door

Vice clamps attached to inner and outer rail of vertical track

Bottom section

 

Horizontal track

 

Torsion shaft

Counterbalance

 

lift cable

Spring

End bearing

 

bracket

 

 

Torsion warning tag

 

Set screws on

 

cable drum

Left hand end

 

bearing bracket

Torsion

 

Key

spring

 

 

Left hand

Torsion keyed

cable drum

shaft(s)

 

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Securing Door for Spring Winding

Tools: Vice Clamps

Place vice clamps onto both vertical tracks just above the third roller. This is to prevent the garage door from rising while winding counterbalance springs.

IMPORTANT: Double check to ensure all spring(s) and or bearing bolts are tightened.

WARNING

Failure to place vice clamps onto vertical track can allow door to raise and cause severe or fatal injury.

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Winding Springs

Tools: Step Ladder, Approved winding bars, 3/8” Wrench

Position a ladder slightly to the side of the spring so that the winding cone is easily acces- sible, and so your body is not directly in line with the winding rods.

IMPORTANT: Check the warning tag (s) attached to the spring(s) for the re- quired number of complete turns, to balance your door.

WARNING

Prior to winding or making adjustments to the springs, ensure you’re winding in the proper direction as stated in these Instal- lation Instructions. Otherwise the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury.

Alternately inserting the winding rods into the holes of the springs winding cone, rotate the winding cone upward toward the ceiling, as shown, 1/4 turn at a time, until the required number of complete turns for your door height is achieved. As the last 1/8 to 1/4 turn is achieved, securely hold the winding rod while tightening both set screws in the winding cone to 14-15 ft. lbs. of torque (once set screws contact the shaft, tighten screws one full turn).

Carefully remove winding rod from winding cone. Repeat same process for remaining spring(s). While holding the door down to prevent it from raising unexpectedly in the event the spring(s) were over-wound, carefully remove the locking pliers from the torsion tube and vertical tracks.

Adjustments to the number of turns stated may be necessary. If door rises off floor under spring tension alone, reduce spring tension until door rests on the floor. If the door is hard to rise or drifts down on its own, add spring tension.

NOTE: An unbalanced door such as this can cause garage door opener operation problems.

Now, permanently attach the weatherstrips on both door jambs and header. The weather- strips were temporarily attached in Preparing the Opening, in the pre-installation section of this manual.

NOTE: When permanently attaching the weatherstrips to the jambs, avoid pushing the weath- erstrips too tightly against the face of door.

Now, lift door and check its balance. Adjustments to the required number of spring turns stated may be necessary. If door rises off floor under spring tension alone, reduce spring tension until door rests on the floor. If the door is hard to raise or drifts down on its own, add spring tension. A poorly balanced door can cause garage door operator operation problems.

To adjust spring tension, fully close door. Apply vice grips to track above third track roller. Insert a winding rod into the winding cone. On single spring doors, counterbalance lift cable tension must be maintained by placing vice grips on torsion shaft before loosening set screws in the winding cone. Push upward on the winding rod while carefully loosening the set screws in the winding cone. BE PREPARED TO SUPPORT THE FULL FORCE OF THE TORSION SPRING ONCE THE SET SCREWS ARE LOOSE. Carefully adjust spring tension 1/4 turn. Retighten both set screws in the winding cone and repeat for the other side. Recheck door balance DO NOT ADJUST MORE THAN 1/2 TURN FROM THE RECOMMENDED NUMBER OF TURNS.

If door still does not balance correctly, contact a qualified door agency. If the door still does not operate easily, lower the door into the closed position, UNWIND THE SPRING(S) FULLY (Reference the insert “Removing The Old Door/Preparing The Opening” section on torsion spring removal), and recheck the following the items:

1.) Check the door for level.

2.) Check the torsion shaft for level.

3.) Check the track spacing.

4.) Check the counterbalance lift cables for equal tension.

5.) Check the track for potential obstruction of the track rollers.

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s Models 105/110, 310/311Track Rollers As Required F2. F3 G11 H1. G10G12 Package Contents Important Safety Instructions Tools RequiredDoor Section Identification Bottom Section can be identified by #1Intermediate I Section can be identified by #2 Removing an Existing Door Preparing the OpeningBackroom Requirements Headroom Requirements Page Graduated End And Center Hinges Track Roller CarriersStrutting Follow the corresponding steps below Half Center HingesTop Fixtures Bottom SectionVertical Tracks Stacking SectionsTop Section Horizontal Tracks Cable Lift SheavesRear Back Hangs Torsion Spring Assembly If you have a Torsion Shaft or a Torsion Keyed Shaft If you have two Torsion Keyed ShaftsRepeat the same process for the other side Tools Locking pliers, 3/8 Wrench For Doors without Coupler AssemblyFor Doors with a Coupler Assembly Torsion Spring AttachmentTools Vice Clamps Winding SpringsTorsion spring tags one per spring Tools Step LadderApproved Winding rods Typical centerPull Down Rope Tools Power drill, 1/8 Drill bit, Tape measureDoor Arm Hookup Lift HandlesClear Or Stained Finishes Cleaning Your Garage DoorOperation and Maintenance Painting Your Garage DoorPage Limited warranty Wayne Wood, Raised Panel, 105/110, 310/311 Warranty