Johnson Controls TM9T*MP installation manual Section VI Twinning

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ACCESSORY CONNECTIONS

The furnace control will allow power-switching control of various accessories.

ELECTRONIC AIR CLEANER CONNECTION

Two 1/4” (6.4 mm) spade terminals (EAC and NEUTRAL) for electronic air cleaner connections are located on the control board. The terminals provide 115 VAC (1.0 amp maximum) during circulating blower operation.

HUMIDIFIER CONNECTION

Two 1/4” (6.4 mm) spade terminals (HUM and NEUTRAL) for humidifier connections are located on the control board. The terminals provide 115 VAC (1.0 amp maximum) during heating system operation.

A mounting hole is provided on the control panel next to the furnace control board for mounting a humidifier transformer if required.

SINGLE STAGE THERMOSTAT

If a single stage thermostat is used, the high/low input staging will be controlled by the furnace control board, using the staging jumper. If the staging jumper is set to the 10, 15, or 20 position, the furnace will switch from low fire to high fire after 10, 15, or 20 minutes and will stay in high fire until the thermostat is satisfied. If the staging jumper is left in the OFF position and a single stage thermostat is used, the furnace will only operate at low fire.

SECTION VI: TWINNING

In applications where more heating capacity or more airflow capacity is needed than what one furnace can deliver, twinning can be used to make two furnaces operate in tandem. When two furnaces are installed using the same duct system, it is very important that the two furnace cir- culating air blowers operate in unison. If one blower starts before the second blower, the duct system will become pressurized and the blower on the second furnace will turn backwards causing the second furnace to overheat, resulting in damage to the furnace. Twinning is used to make two furnaces operate in tandem, using one duct system, one room thermostat and causing both furnaces to turn on and off simulta- neously.

Before installing the relay and wiring, disconnect electrical power to both furnaces. Failure to cut power could result in electrical shock or equipment damage.

The relay must not be installed in any location where it could be exposed to water. If the relay has been exposed to water in any way, it must not be used.

TWINNING DUCT SYSTEM

Twinned furnaces must only be applied on a common duct system. A single air supply plenum must be used for both furnaces and coil(s). Separate plenums and supply ducts systems cannot be utilized. A sin- gle return air plenum, common to both furnaces must be used. It is sug- gested that a return platform be utilized, with bottom air entrance into each furnace. If a side entrance returns system is used, the common return duct must be divided equally so as to supply each furnace with an equal amount of return air.

Both furnaces must be identical models in both heating capacity and CFM capacity. Both furnaces must be operated on the same motor speed tap. See typical application, Figure 20.

505309-UIM-D-0511

If furnace staging is desired with two furnaces on a common duct, where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2, then the use of an air- mixing device in the plenum to mix the air from both furnaces is strongly recommended. The mixing device must be installed before any ducts that supply air to occupied spaces. Twinning causes both indoor fans to operate simultaneously. If a mixing device is not used, any ducts that are connected down stream from the furnace that operates on W2, will be supplying cold air in the Heating mode to the occupied spaces unless W2 is energized.

Vent Pipe

Electrical

Gas Supply

(Both sides)

Supply

 

1 Coil for Each Furnace

COMMON

Supply

Air

SUPPLY

 

PLENUM

 

FIGURE 20: Typical Twinned Furnace Application

When two furnaces are twinned, typical system total airflow will be approximately 85% of additive individual furnaces, i.e., two 2000 CFM units will yield a total 3400 CFM.

If a return duct is connected to only one furnace (with a connection between the two furnaces) an imbalance in the airflow will occur and the furnace furthest from the return plenum will overheat.

GAS PIPING

Furnace gas supplies must be provided as specified with these instruc- tions. Since the furnaces are side by side, with no space between, gas supplies must enter on the right and left respectively. All gas piping must be in accordance with the national fuel gas code, ANSI Z223.1, latest edition, and/or all local code or utility requirements.

TWINNING

In applications where more heating capacity or more airflow capacity is needed than what one furnace can deliver, twinning can be used to make two furnaces operate in tandem, using one duct system and one room thermostat. When one duct system is used for two furnaces, it is necessary that the two blowers operate in unison. The twinning function of the board in this furnace ensures that both blowers turn on and off simultaneously, and operate on the same blower speed.

The control in the furnace has the twinning feature. With this feature, a wire is connected between the TWIN terminal on one furnace board to the TWIN terminal on the second furnace board. The board then com- municates the blower status from one furnace to the other along this wire. This communication makes the second furnace blower come on at the same time, and on the same speed, as the first furnace blower. To ensure stable communication, the common terminal of each control must be connected.

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Contents List of Tables Models TM9T*MPList of Sections List of FiguresSection I Safety Specific Safety Rules and PrecautionsSafety Requirements Codes and Standards Combustion AIR Quality List of ContaminantsFurnace Location and Clearances InspectionDuct Flanges Floor Base and Ductwork Installation DownflowSection II Ductwork Ductwork General InformationCoil Flange Installation Coil InstallationCOIL/FURNACE Assembly MC/FC/PC Series Coils Furnace Assembly MC & FC Series CoilsCritical Coil Projection Coil / Furnace Assembly HC Series CoilsDownflow Duct Connectors Bottom Return and Attic InstallationsDownflow Application Attic InstallationSuspended Furnace / Crawl Space Installation Horizontal ApplicationFilter Installation Section III FiltersSide Return Horizontal Filters GAS SafetyGAS Piping Installation Section IV GAS PipingGAS Orifice Conversion for Propane LP Section V Electrical PowerHigh Altitude Pressure Switch Conversion Electrical Power Connections Supply Voltage Connections LOW Voltage Control Wiring ConnectionsPP32U70124 DN22H00124 DP22U70124 Two Stage Air Conditioner Two Stage PSC FurnaceTWO Stage PSC Furnace OD Models Section VI Twinning Condensate hoses must slope downwards at all points Twinning InstructionsTwinning Operation Condensate Drain LocationTypical. Combustion Pipe Drain Tee Condensate Drain TerminationWill cause the furnace Airflow Horizontal Left Johnson Controls Right ConfigurationModel Input Pipe Size Maximum Combustion AIR and Vent SafetySection Viii Combustion AIR and Vent System Combustion AIR/VENT Pipe SizingFitting Equivalent Length Combustion AIR and Vent Piping AssemblyElbow a Dimension Combustion AIR / VentingHome Layout Vent ClearancesVent System Vent Applications and TerminationVenting Multiple Units Ambient Combustion Air Supply Downward VentingOutdoor Combustion Air Combustion AIR SupplyFree Area Combustion Air Source From OutdoorsDampers, Louvers and Grilles Canada Only Air Supply Openings and DuctsVent Blower Rotation Specially Engineered InstallationsVentilated Combustion Air Ventilated Combustion Air TerminationIgnition System Sequence Section IX START-UP AdjustmentsGAS Piping Leak Check Calculating the Furnace Input NAT. GASSeconds For Revolution Cu FtAdjustment of Manifold GAS Pressure & Input Rate Read the inlet gas pressureRead the manifold gas pressure Adjustment of FAN Control Settings Adjustment of Temperature RiseBlower Performance CFM Any Position without filter Bottom Airflow Data ScfmLeft Side Airflow Data Scfm Section XI Normal Operation and Diagnostics Section X Safety ControlsFurnace Control Diagnostics Section XII Replacement Parts List Diagnostic Fault Code Storage and RetrievalFabricated Parts Wiring Diagram Section Xiii Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK