Johnson Controls TM9T*MP Combustion AIR Quality List of Contaminants, Codes and Standards

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505309-UIM-D-0511

This furnace is not approved for installation in trailers or recre- ational vehicles.

Furnaces for installation on combustible flooring shall not be installed directly on carpeting, tile or other combustible material other than wood flooring.

Check the rating plate and power supply to be sure that the electri- cal characteristics match. All models use nominal 115 VAC, 1 Phase, 60-Hz power supply. DO NOT CONNECT THIS APPLI- ANCE TO A 50-Hz POWER SUPPLY OR A VOLTAGE ABOVE 130 VOLTS.

Furnace shall be installed so the electrical components are pro- tected from water.

Installing and servicing heating equipment can be hazardous due to the electrical components and the gas fired components. Only trained and qualified personnel should install, repair, or service gas heating equipment. Untrained service personnel can perform basic maintenance functions such as cleaning and replacing the air filters. When working on heating equipment, observe precau- tions in the manuals and on the labels attached to the unit and other safety precautions that may apply.

COMBUSTION AIR QUALITY (LIST OF CONTAMINANTS)

The furnace area must not be used as a broom closet or for any other storage purposes, as a fire hazard may be created. Never store items such as the following on, near or in contact with the furnace.

1.Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners or other cleaning tools.

2.Soap powders, bleaches, waxes or other cleaning com- pounds; plastic items or containers; gasoline, kerosene, ciga- rette lighter fluid, dry cleaning fluids or other volatile fluid.

3.Paint thinners and other painting compounds.

4.Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To do so could result in serious personal injury and/or equipment damage.

The furnace requires OUTDOOR AIR for combustion when the furnace is located in any of the following environments.

Buildings with indoor pools

Chemical exposure

Commercial buildings

Furnaces installed in hobby or craft rooms

Furnaces installed in laundry rooms

Furnaces installed near chemical storage areas

Restricted Environments

The furnace requires OUTDOOR AIR for combustion when the furnace is located in an area where the furnace is being exposed to the follow- ing substances and / or chemicals.

Antistatic fabric softeners for clothes dryers

Carbon tetrachloride

Cements and glues

Chlorine based swimming pool chemicals

Chlorinated waxes and cleaners

Cleaning solvents (such as perchloroethylene)

De-icing salts or chemicals

Halogen type refrigerants

Hydrochloric acid

Masonry acid washing materials

Permanent wave solutions

Printing inks, paint removers, varnishes, etc.

Water softening chemicals

When outdoor air is used for combustion, the combustion air intake duct system termination must be located external to the building and in an area where there will be no exposure to the substances listed above.

CODES AND STANDARDS

Follow all national, local codes and standards in addition to this installa- tion manual. The installation must comply with regulations of the serv- ing gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes listed below and all authorities having jurisdiction.

In the United States and Canada, follow all codes and standards for the following, using the latest edition available:

STEP 1 - Safety

US: National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and the Installation Standards, Warm Air Heating and Air Conditioning Systems ANSI/NFPA 90B

CANADA: CAN/CGA-B149.1 National Standard of Canada. Natu- ral Gas and Propane Installation Codes (NSCNGPIC)

STEP 2 - General Installation

US: Current edition of the NFGC and NFPA 90B. For copies, con- tact the

National Fire Protection Association Inc. Batterymarch Park

Quincy, MA 02269

or for only the NFGC, contact the American Gas Association, 400 N. Capital, N.W. Washington DC 20001

or www.NFPA.org

CANADA: NSCNGPIC. For a copy contact: Standard Sales, CSA International 178 Rexdale Boulevard

Etobicoke, (Toronto) Ontario Canada M9W 1RS

STEP 3 - Combustion and Ventilation Air

US: Section 5.3 of the NFGC, air for Combustion and Ventilation

CANADA: Part 7 of NSCNGPIC, Venting Systems and Air Supply for Appliances

STEP 4 - Duct Systems

US and CANADA: Air Conditioning Contractors Association (ACCA) Manual D, Sheet Metal and Air Conditioning Contractors Association National Association (SMACNA), or American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 1997 Fundamentals Handbook Chapter 32.

STEP 5 - Acoustical Lining and Fibrous Glass Duct

US and CANADA: Current edition of SMACNA and NFPA 90B as tested by UL Standard 181 for Class I Rigid Air Ducts

STEP 6 - Gas Piping and Gas Pipe Pressure Testing

US: NFGC; chapters 2, 3, 4, & 9 and National Plumbing Codes

CANADA: NSCNGPIC Part 5

STEP 7 - Electrical Connections

US: National Electrical Code (NEC) ANSI/NFPA 70

CANADA: Canadian Electrical Code CSA C22.1

These instructions cover minimum requirements and conform to exist- ing national standards and safety codes. In some instances these instructions exceed certain local codes and ordinances, especially those who have not kept up with changing residential and non-HUD modular home construction practices. These instructions are required as a minimum for a safe installation.

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Contents List of Tables Models TM9T*MPList of Sections List of FiguresSection I Safety Specific Safety Rules and PrecautionsSafety Requirements Codes and Standards Combustion AIR Quality List of ContaminantsFurnace Location and Clearances InspectionDuct Flanges Floor Base and Ductwork Installation DownflowSection II Ductwork Ductwork General InformationCoil Flange Installation Coil InstallationCOIL/FURNACE Assembly MC/FC/PC Series Coils Furnace Assembly MC & FC Series CoilsCritical Coil Projection Coil / Furnace Assembly HC Series CoilsDownflow Duct Connectors Bottom Return and Attic InstallationsDownflow Application Attic InstallationSuspended Furnace / Crawl Space Installation Horizontal ApplicationFilter Installation Section III FiltersSide Return Horizontal Filters GAS SafetyGAS Piping Installation Section IV GAS PipingGAS Orifice Conversion for Propane LP Section V Electrical PowerHigh Altitude Pressure Switch Conversion Electrical Power ConnectionsSupply Voltage Connections LOW Voltage Control Wiring ConnectionsPP32U70124 DN22H00124 DP22U70124 Two Stage Air Conditioner Two Stage PSC FurnaceTWO Stage PSC Furnace OD Models Section VI Twinning Condensate hoses must slope downwards at all points Twinning InstructionsTwinning Operation Condensate Drain LocationTypical. Combustion Pipe Drain Tee Condensate Drain TerminationWill cause the furnace Airflow Horizontal Left Johnson Controls Right ConfigurationModel Input Pipe Size Maximum Combustion AIR and Vent SafetySection Viii Combustion AIR and Vent System Combustion AIR/VENT Pipe SizingFitting Equivalent Length Combustion AIR and Vent Piping AssemblyElbow a Dimension Combustion AIR / VentingHome Layout Vent ClearancesVent System Vent Applications and TerminationVenting Multiple Units Ambient Combustion Air Supply Downward VentingOutdoor Combustion Air Combustion AIR SupplyFree Area Combustion Air Source From OutdoorsDampers, Louvers and Grilles Canada Only Air Supply Openings and DuctsVent Blower Rotation Specially Engineered InstallationsVentilated Combustion Air Ventilated Combustion Air TerminationIgnition System Sequence Section IX START-UP AdjustmentsGAS Piping Leak Check Calculating the Furnace Input NAT. GASSeconds For Revolution Cu FtAdjustment of Manifold GAS Pressure & Input Rate Read the inlet gas pressureRead the manifold gas pressure Adjustment of FAN Control Settings Adjustment of Temperature RiseBlower Performance CFM Any Position without filter Bottom Airflow Data ScfmLeft Side Airflow Data Scfm Section XI Normal Operation and Diagnostics Section X Safety ControlsFurnace Control Diagnostics Section XII Replacement Parts List Diagnostic Fault Code Storage and RetrievalFabricated Parts Wiring Diagram Section Xiii Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK