Lochinvar operation manual 9Concentric Vent Dimensional Drawing Models 399

Page 28

Installation & Operation Manual

4Sidewall direct venting

Sidewall termination – optional concentric vent: Models 399 - 600 Only

Figure 4-9Concentric Vent Dimensional Drawing - Models 399 - 600

"A"

"B" DIA.

"C" DIA.

3"

(76 MM)

"G"

"B" DIA. PVC VENT / EXHAUST

"D"

"E"

"H" DIA.

"F"

A

B

C

D

E

F

G

H

60"

4"

6"

21 1/8"

10"

7 5/8"

3"

6 5/8"

(1524 MM)

(102 MM)

(152 MM)

(537 MM)

(254 MM)

(194 MM)

(76 MM)

(168 MM)

 

 

 

 

 

 

 

 

NOTICE

Instead of cementing the smaller pipe to the

rain cap, a field-supplied stainless steel

 

 

screw may be used to secure the two (2)

 

components

together

when

field

 

disassembly is desired for cleaning (see

 

FIG. 4-10).

 

 

 

6.Install the Y concentric fitting and pipe assembly through the structure’s hole from an inside wall.

NOTICE

Do not allow insulation or other materials

to accumulate inside the pipe assembly

 

 

 

when installing through the hole.

￿WARNING

￿WARNING

When using the alternate screw assembly method, drill a clearance hole in the rain cap and a pilot hole in the vent pipe for the screw size being used. Failure to drill adequate holes may cause cracking of PVC components, allowing combustion products to be recirculated. Failure to follow this warning could result in personal injury or death.

Do not operate the appliance with the rain cap removed or recirculation of combustion products may occur. Water may also collect inside the larger combustion air pipe and flow to the burner enclosure. Failure to follow this warning could result in product damage or improper operation, personal injury, or death.

7.Install the rain cap and small diameter pipe assembly into the Y concentric fitting and large pipe assembly from an outside wall. Ensure small diameter pipe is fastened tightly into the rubber adapter for #CVK3007 installations.

8.Secure the assembly to the structure as shown in FIG. 4-11 using field-supplied metal strapping or equivalent support material.

NOTICE

Ensure termination location clearance

dimensions are as shown in FIG. 4-7.

 

 

If assembly needs to be extended to allow

NOTICE

sidewall thickness requirement, the two

 

 

(2) pipes supplied in the kit may be

 

replaced by using the same diameter, field-

 

supplied standard schedule 40 PVC for

 

CVK3007. Do not extend dimension D*

Figure 4-10Rain Cap to Vent Pipe Alternate Assembly

STAINLESS STEEL SCREW

(FIELD SUPPLIED)

DRILL CLEARANCE HOLE IN

RAIN CAP & PILOT HOLE

IN VENT PIPE

 

more than 60 inches (1524 mm) (see

 

FIG. 4-9).

 

If assembly depth needs to be reduced,

NOTICE

dimension D can be as short as possible.

 

28

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Contents Models 399 Save this manual for future referenceContents When servicing boiler Please read before proceedingKnight XL How it works Air pressure switch Pump relay board ModelModels 600 Ratings Knight XL Boiler =B=R RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, checkFor closet installations, Cpvc or TOPResidential garage installation Provide air openings to roomVent and air piping Flooring and foundationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletModel Gas conversionsLeveling the boiler Models 600General venting Direct venting options Vertical Vent Install vent and combustion air piping Requirements for installation in CanadaInstalling vent or air piping General ventingApproved Stainless Steel Vent Manufacturers PVC/CPVC air intake/vent connectionsMake Air inlet pipe materials Stainless steel ventFasNSeal Saf-T Vent Stainless steel air intake/vent connectionsOptional room air Removing from existing ventModel Description Kit Number Air contaminationIf using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Determine location3AClearance to Gravity Air Inlets Prepare wall penetrations Bird Screen TypicalMultiple vent/air terminations Prepare wall penetrations Alternate Field Supplied OptionTermination and fittings Sidewall termination installation Description and usage9Concentric Vent Dimensional Drawing Models 399 11Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation 4Concentric Vertical TerminationMultiventing vertical terminations Mm see -9,Hydronic piping Hydronic piping Near boiler piping connections Flow switch adjustmentCirculator sizing Head Feet Pressure20F 25F 30F 35F 399 500 600 700 800Near boiler piping components 7Single Boiler Primary/Secondary Piping Number of Units Model Manifold Pipe Sizes in Inches mm Connecting gas supply piping Gas connectionsNatural gas Propane GasNominal Natural Gas Pipe Capacity Chart Check inlet gas supplyIron Pipe Length of Pipe in Straight FeetGas valve replacement Gas PressureInstallation must comply with Field wiringLine voltage connections Outdoor temperature sensor Auxiliary device proving switchHigh gas pressure switch Low gas pressure switchAlarm contacts Wiring of the cascadeSystem supply sensor Boiler management system3Low Voltage Field Wiring Connections Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Set space heating operation Natural Gas PropaneConfiguration of the cascade Set domestic hot water DHW operationOperating information GeneralProtection features Outdoor reset operation, if used Boiler temperature regulationCascade DHW, Night Setback, and Ramp Delay operation with Cascade Sequence of the cascadeSequence of operation BLR IgnitionKnight XL control module ShutdownAccess modes InstallerUser To save parameters and exit programmingService StandbySet Point Met PrepurgeSYS ***.*F Control will display the actual fan motor RPMDelay 10V in **.VdcOperation of the cascade Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Address reported problemsClean condensate trap Check all piping for leaks Inspect boiler areaFlue vent system and air piping Check water systemCheck expansion tank Check boiler relief valveCheck ignition ground wiring Check all boiler wiringCheck control settings Inspect ignition and flame sense electrodesCheck flame signal Cleaning boiler heat exchangerReview with owner Model Kit Part Component Number DescriptionDiagrams High Voltage2Ladder Diagram Page Page KBX-I-O Rev H
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399 specifications

Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 is a cutting-edge boiler designed for commercial heating applications. With its robust construction and high efficiency, this model stands out in the crowded market of heating solutions.

One of the main features of the Lochinvar 999 - 750 is its exceptional thermal efficiency rating. The unit incorporates advanced condensing technology that allows it to recover heat from flue gases, which helps in achieving efficiency levels of up to 99%. This efficiency not only reduces energy consumption but also lowers operational costs, making it an excellent investment for businesses looking to minimize their carbon footprint.

The boiler is designed to provide a powerful output of 750 kW, ensuring it meets the heating demands of larger buildings or commercial spaces. Its capacity makes it suitable for a range of applications including schools, hospitals, and industrial facilities. Moreover, the unit features a built-in cascading system that enables multiple boilers to be connected, enhancing system reliability and flexibility.

In terms of technology, the Lochinvar 999 - 750 is equipped with a user-friendly touchscreen interface. This innovative control system allows operators to monitor and adjust settings with ease, providing real-time performance data and alerts for maintenance needs. The intelligent controls optimize operation to match the heating load, further enhancing energy efficiency.

Safety is a top priority with this model. It is built with multiple safety features such as automatic shut-off valves, pressure relief valves, and flame monitoring systems, ensuring safe operation under various conditions. The unit also adheres to stringent industry standards and regulations, making it a reliable choice for commercial applications.

Furthermore, the Lochinvar 999 - 750 is designed with serviceability in mind. Its compact footprint and accessible components simplify maintenance, reducing downtime and associated costs. The unit also supports a variety of fuel sources, including natural gas, propane, and biodiesel, providing flexibility to meet different facility requirements.

In summary, the Lochinvar 999 - 750, CF-CH(E)-i&s-08,399 represents a blend of efficiency, reliability, and safety in commercial heating. Its advanced technologies and thoughtful design make it a powerful solution for various heating needs, making it an ideal choice for businesses aiming for excellence in energy management and operational efficiency.
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