Lochinvar 400-801 service manual Models 400

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KBXII-SER Rev F

Service Manual

Models: 400 - 801

WARNING

This manual must only be used by a qualified heating installer / service technician. Read all instructions, including this manual and the Knight XL Installation and Operation Manual, before installing. Perform steps in the order given. Failure to comply could result in severe personal injury, death, or substantial property damage.

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Contents Models 400 Contents Handling ceramic fiber materials Please read before proceedingNiosh stated First Aid When servicing boiler Service What is in this manual?Maintenance TroubleshootingNear boiler piping ServiceNavigation Dial Knight XL displayLOW Voltage Connection Board Control inputsControl outputs Smart Control ModuleGeneral Operation Access modesHow the boiler operates How the control module operatesOperation Display From previous page Sequence of Operation Button Screen Operation Display Status Display panel menu accessButton Screen Status Operation Display Display panel parameter accessParameter table Description See User Access Installer Access Display ModifyMenu Resetoutdoor ANTI-CYCLING Description See User Access Installer Access Display ModifyViewable and changeable control parameters Temperature units C / FTime and Date Software VersionData Logging Temperature SettingsFunctions DHW Settings Outdoor Reset Anti-Cycling Control modes Minimum On/Off Time Cascade OffsetCirculation pumps DHW Pump Delay Boiler Pump DelayBoiler Pump Anti-Seize Delay DHW Pump Anti-Seize DelayService Notification Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valve Check all boiler wiring Check ignition ground wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Model Kit Part Component Number DescriptionTest low water flow conditions Test procedureBefore troubleshooting TroubleshootingCheck the following Check control module fusesNo Burner No DisplayOperation Unit DoesTemperature Resistance Temperature Resistance Checking temperature sensorsWire Color R/BK and Y Wire Color G and Y Resistance TemperatureNo Pump NoisyBoiler Pump System PumpTroubleshooting Open Temp SwAnti-cycling Flame Fail IgnFlame Sequence Cont’dOutlet Mrhl Outlet ArhlFan Speed Low Fan Low/HighHigh GV/RelaySensor Shorted FaultLouver Proving Inlet SensorFatal Error Flue Sensor FaultMemory Error Flue Temp DiffDelta T High Flue Temp HighOutlet Temp Watch Dog Error Service BlkNo Error Stored Rem Ctrl FltCombustion Analysis Procedure Model Gas valve adjustment procedureModels 601

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400-801 specifications

The Lochinvar 400-801 is a high-efficiency commercial boiler that embodies advanced engineering and cutting-edge technology. Designed for a variety of commercial applications, this boiler is known for its reliability, efficiency, and robust performance.

One of the standout features of the Lochinvar 400-801 is its high thermal efficiency, which can reach up to 99%. This efficiency not only reduces fuel consumption but also lowers operating costs, making it an economical choice for businesses seeking to minimize overhead. The boiler employs a stainless steel fire-tube heat exchanger that ensures optimal heat transfer and durability. This construction allows for enhanced resistance to corrosion, thereby extending the boiler's lifespan.

The Lochinvar 400-801 is equipped with advanced control technologies that enhance its performance. With its built-in SMART SYSTEM control, users can easily monitor and manage the boiler’s operations, optimizing performance while ensuring ease of use. This control system features a user-friendly interface that provides real-time data, including temperature settings, pressure readings, and operational status, allowing for quick diagnostics and efficient troubleshooting.

Safety is paramount in the design of the Lochinvar 400-801. The boiler includes a comprehensive safety system that incorporates multiple safety interlocks and a venting system that prevents backflow and ensures safe exhaust. Moreover, the unit is designed to operate with minimal noise, making it suitable for environments where noise reduction is crucial.

Installation and maintenance of the Lochinvar 400-801 are straightforward, thanks to its compact design and multiple venting options. The low-profile construction allows for flexibility in placement, making it an ideal fit for tight spaces. Maintenance tasks are simplified with accessible components, minimizing downtime and ensuring the system operates efficiently over its lifespan.

In conclusion, the Lochinvar 400-801 stands out in the commercial boiler market with its blend of efficiency, reliability, and innovation. With its advanced technologies and features, businesses can achieve significant energy savings while ensuring comfortable and consistent heat for various applications. The Lochinvar 400-801 is an investment in quality and performance, backed by a well-established brand in the heating industry. Whether for a new installation or a replacement, this boiler offers a comprehensive solution for commercial heating needs.