Lochinvar 400-801 service manual Service, Near boiler piping

Page 6

Service Manual

1 Service

Near boiler piping

This piping reference is included to specify the Near Boiler Piping specific to the Knight XL. This piping scheme is important for proper operation of the SMART SYSTEM control. See the Knight XL Installation and Operation Manual for more detailed piping diagrams.

DIRT SEPARATOR

SYSTEM SENSOR

SYSTEM PUMP

 

M

M

 

O

 

R

E

F

 

T

 

 

S

 

 

Y

 

 

S

 

 

DOMESTIC HOT WATER PUMP

M

O

R

F

INDIRECT

DOMESTIC HOT WATER

O

T

M

E

T

S

Y

S

Y-STRAINER (RECOMMENDED)

O

TANK

T

BOILER PUMP

TO FLOOR

DRAIN

6

Image 6
Contents Models 400 Contents Please read before proceeding Handling ceramic fiber materialsNiosh stated First Aid When servicing boiler Maintenance What is in this manual?Service TroubleshootingService Near boiler pipingKnight XL display Navigation DialControl inputs LOW Voltage Connection BoardSmart Control Module Control outputsHow the boiler operates Access modesGeneral Operation How the control module operatesOperation Display From previous page Sequence of Operation Display panel menu access Button Screen Operation Display StatusDisplay panel parameter access Button Screen Status Operation DisplayDescription See User Access Installer Access Display Modify Parameter tableMenu Resetoutdoor ANTI-CYCLING See User Access Installer Access Display Modify DescriptionTime and Date Temperature units C / FViewable and changeable control parameters Software VersionTemperature Settings Data LoggingFunctions DHW Settings Outdoor Reset Anti-Cycling Control modes Cascade Offset Minimum On/Off TimeCirculation pumps Boiler Pump Anti-Seize Delay Boiler Pump DelayDHW Pump Delay DHW Pump Anti-Seize DelayService Notification Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Flue vent system and air piping Check water systemCheck expansion tank Check boiler relief valve Check control settings Check ignition ground wiringCheck all boiler wiring Inspect ignition and flame sense electrodesReview with owner Check flame signalCleaning boiler heat exchanger Model Kit Part Component Number DescriptionTest procedure Test low water flow conditionsCheck the following TroubleshootingBefore troubleshooting Check control module fusesOperation No DisplayNo Burner Unit DoesWire Color R/BK and Y Wire Color G and Y Checking temperature sensorsTemperature Resistance Temperature Resistance Resistance TemperatureBoiler Pump NoisyNo Pump System PumpTroubleshooting Anti-cycling Temp SwOpen Flame Fail IgnCont’d Flame SequenceOutlet Arhl Outlet MrhlHigh Fan Low/HighFan Speed Low GV/RelayLouver Proving FaultSensor Shorted Inlet SensorMemory Error Flue Sensor FaultFatal Error Flue Temp DiffFlue Temp High Delta T HighOutlet Temp No Error Stored Service BlkWatch Dog Error Rem Ctrl FltCombustion Analysis Procedure Gas valve adjustment procedure ModelModels 601
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400-801 specifications

The Lochinvar 400-801 is a high-efficiency commercial boiler that embodies advanced engineering and cutting-edge technology. Designed for a variety of commercial applications, this boiler is known for its reliability, efficiency, and robust performance.

One of the standout features of the Lochinvar 400-801 is its high thermal efficiency, which can reach up to 99%. This efficiency not only reduces fuel consumption but also lowers operating costs, making it an economical choice for businesses seeking to minimize overhead. The boiler employs a stainless steel fire-tube heat exchanger that ensures optimal heat transfer and durability. This construction allows for enhanced resistance to corrosion, thereby extending the boiler's lifespan.

The Lochinvar 400-801 is equipped with advanced control technologies that enhance its performance. With its built-in SMART SYSTEM control, users can easily monitor and manage the boiler’s operations, optimizing performance while ensuring ease of use. This control system features a user-friendly interface that provides real-time data, including temperature settings, pressure readings, and operational status, allowing for quick diagnostics and efficient troubleshooting.

Safety is paramount in the design of the Lochinvar 400-801. The boiler includes a comprehensive safety system that incorporates multiple safety interlocks and a venting system that prevents backflow and ensures safe exhaust. Moreover, the unit is designed to operate with minimal noise, making it suitable for environments where noise reduction is crucial.

Installation and maintenance of the Lochinvar 400-801 are straightforward, thanks to its compact design and multiple venting options. The low-profile construction allows for flexibility in placement, making it an ideal fit for tight spaces. Maintenance tasks are simplified with accessible components, minimizing downtime and ensuring the system operates efficiently over its lifespan.

In conclusion, the Lochinvar 400-801 stands out in the commercial boiler market with its blend of efficiency, reliability, and innovation. With its advanced technologies and features, businesses can achieve significant energy savings while ensuring comfortable and consistent heat for various applications. The Lochinvar 400-801 is an investment in quality and performance, backed by a well-established brand in the heating industry. Whether for a new installation or a replacement, this boiler offers a comprehensive solution for commercial heating needs.