Bradford-White Corp BJVT Installation Instructions, Specifications, Diagnostic Tools, Dimensions

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BRADFORD WHITE CORP.

 

 

temperature may be less than 120°F, such as in-floor radiant systems, snow melt systems or other systems where a “cold start” is expected frequently due to thermostat setbacks, etc. See Figure 11.

b.Any system where the temperature rise across the heat exchanger is above 30°F (see Section 5 and Figure 7).

2.Combustion air grates for openings sized in accordance with Section 3.1.

3.Field interlock wiring for any motorized combustion air louvers to ensure the boiler does not fire if motorized louvers do not open.

4.A suitable non-combustible base if installed on a combustible floor (see Section 2.3.2)

1.5.3 Diagnostic Tools

The following materials are needed to verify

correct installation:

1.Gas manometer to verify gas pressure

2.Strap-on, digital or infrared thermometer to check temperature rise across the heat exchanger.

3.Suggested: Draft gauge and combustion test equipment.

1.6 Specifications

1.6.1 General Specifications

1.Installation Location:

Certified for use in Indoor Applications only

2.Minimum Clearance From Combustible Material:

See Table 1 in Section 2.3.1.

3.Supply Gas Type:

Certified for use with Natural Gas and LP Gas

4.Gas Pipe/Boiler Gas Valve Connection:

 

Nat

LP

50-225

½" NPT

½" NPT

5.Inlet Gas Supply Pressure:

 

Minimum

Maximum

Natural Gas:

5.5" WC

10.5" WC

LP Gas:

10.0" WC

13.0" WC

6.Water Pipe/Boiler Connection: 1¼" NPT

7.Water Flow Rate:

See Table in Section 5.2

8.Pressure Relief Valve:

30 PSI

9.Recommended system pressure: 12 PSI

10.Exhaust Vent Connection Size:

504" Diameter 75-100 5" Diameter 125-160 6" Diameter

2257" Diameter

11.Electrical Supply:

115Volts AC

12.Modification of Boiler for High Altitude:

Brute Mini Boilers are normally shipped from the factory in the low altitude (sea level) operational configuration. When requested, the boilers can be configured and shipped for higher altitudes. For field conversions to change altitude configurations, conversion parts are available from. For more information or call the Customer Service Department.

1.6.2 Dimensions

See Figure 1 for a diagram showing the boiler’s exterior dimensions and dimensions to critical connections on the boiler.

SECTION 2.

Installation Instructions

2.1 Introduction

WARNING

Improper installation or maintenance can cause nausea or asphyxiation from carbon monoxide in flue gases which could result in severe injury, or death.

AVERTISSEMENT

Une installation ou un entretien in adéquat peut causer la nausée ou l’asphyxie en raison du monoxyde de carbone présent dans les gaz de combustion et même entrainer des blessures graves ou la mort.

Install the Brute Mini boilers and vent dampers in accordance with the procedures in this manual, local codes and ordinances, and in accordance with the latest edition of the appropriate national code (see Section 1.3 “Codes and Standards”).

All gas-fired products require correct installation to assure safe operation. The requirements for boilers include the following:

1.Field assembly

2.Appropriate site location (clearances) and flooring

3.Sufficient combustion and ventilation air

4.Properly sized gas meter and piping

5.Proper electrical wiring (if required)

6.Adequate water flow

This manual provides the information needed to

meet these requirements. Review all application and installation procedures completely before continuing the installation.

NOTE: The Brute Mini boiler is approved for indoor installation only.

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Contents Brute Mini Table of Contents General Information Installation Instructions SpecificationsDiagnostic Tools General SpecificationsField Assembly Bjvt models, the damper plate hole should never be blockedClearances FlooringCombustion Air Supply VentingExhaust Venting Common Venting Systems Vent Pipe Sizing and General InstallationVenting Multiple Appliances Inspection of Commonly Vented Appliances Gas Connections Gas Supply and PipingSpecial Precautions for LP Gas Typical design for a sediment trap/drip legAdjusting the bypass Water ConnectionsWater Piping Alternate Auto-Bypass OperationTypical Plumbing Installations Multi-Zone Flow Requirements Damage from improper flow is not warrantedMain Power ElectricalChilled Water Systems Oxygen Permeable SystemsWiring Diagram, Spark Ignition System Bjvs 50 Wiring Diagram, Standing Pilot System Bjvt Wiring Diagram, Spark Ignition, Two-Stage Bjvs Multiple Zone Wiring Operating Instructions GroundingAuxiliary Devices Normal OperationFilling the System Start-upBoiler Start-up Lighting and Shutdown Procedures Lighting the BoilerShutdown Main Burner Shutdown Bjvt only High Altitude Burner Air Shutter AdjustmentComplete Shutdown Maintenance General MaintenanceBoiler Components and Their Operation Troubleshooting General Boiler TroubleshootingTroubleshooting Guide Symptom Cause RemedyTroubleshooting Honeywell S8600 Intermittent Pilot System StartGlossary Electrical TroubleshootingGlossary of Terms Parts List Replacement PartsOrdering Information BJVS-50 BJVT-50 BJVS-75 BJVT-75 Jacket and Fire Box Components 11.3Exploded View Parts IdentificationBrute Mini Hydronic Boiler H2343000