Bosch Appliances 25/32kW, 18/25, 12/18 instruction manual Finishing Commissioning, Appliance

Page 37

C

B

 

FINISHING COMMISSIONING -

 

 

 

 

APPLIANCE

 

1 Refit the top panel and press down to

 

 

compress the seal when fitting the

A

 

securing screws (A).

 

2 Push the front panel up behind the top

A

 

panel and push in at the base to secure

 

 

the screws (B) with the tool provided.

 

 

Always apply pressure at the edges of the

 

 

panels when securing to avoid accidental

1

 

damage.

2

B

Handover:

Complete the guarantee registration card, combustion record (page 49) and a CD11 or

Kan equivalent commissioning form.

Set up the controls and show the user how to operate all the controls shown in the User Guide, and all system controls.

Where applicable, instruct the customer how to repressurise the system.

If the appliance is unused and exposed to freezing conditions, shut off all the mains supplies and drain the system and boiler to prevent damage to the system and boiler.

NOTE: Release drain point (K) to drain the secondary heat exchanger.

COMMISSIONING

 

 

36

 

 

INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/32

FINISHING COMMISSIONING -

31

8 716 113 389b (09/07)

APPLIANCE

Image 37
Contents Greenstar Heatslave External 12/18, 18/25, 25/32kW Installation & Servicing Instructions Installation & Servicing InstructionsContents Installation Regulations Safety PrecautionsSafety Precautions Installation Regulations OIL SMELLS, Leaks or Fumes from the ApplianceGeneral Information General InformationStandard Package Technical Data Technical DataDescription BSPLayout & Components Layout & ComponentsCleaning Primary Systems Cleaning Primary SystemsMains Supplies Mains SuppliesMains Water Expansion Vessel Electric SupplyOIL Supply OIL SupplyG J HeadWater Systems & Pipework Water Systems & PipeworkSHOWERS/BIDETS Filling Primary Sealed SystemsDomestic HOT Water Condensate Pressure Relief Pipework Condensate Pressure Relief PipeworkCondensate Pipework Pressure Relief PipeworkBoiler Location Boiler Location ClearancesClearances FrontCabinet Mounted LOW Level Flue Terminal Positions Cabinet Mounted LOW Level Flue Terminal PositionsTerminal Position Positions High Level Flue TerminalHigh Level Flue Terminal PositionsBalanced External Oilfit Balanced External Oilfit Flue OptionsFlue Options AC DHorizontal Flue Options Cabinet Mounted BalancedBalanced Flue Options Unpacking the Boiler Lifting and Carrying PrecautionsUnpacking the Boiler Pipework & Flue Positions SafetyPipework & Flue Positions Boiler Installation Boiler InstallationFlue Installation Flue InstallationInstallation Notes Combustion Chamber Combustion ChamberHor Plan sectional view Hook the retainer J over the end two bafflesPipework Connections Pipework ConnectionsWater Connections OIL Supply ConnectionsPressure Relief Connection Condensate ConnectionOIL Burner & Pump OIL Burner & PumpOIL Burner OIL PumpRefitting Components Refitting ComponentsPlug burner lead E into control box F Programmer External Electrics MainsBoard ElectricsBlue Green/Yellow Br BrownRed WhitePRE-COMMISSIONING PRE-COMMISSIONING Checks ApplianceChecks Appliance Filling the System Filling the SystemStarting the Appliance Starting the ApplianceSafely dispose of the container/discharge Boiler lockout indicator on Pressure adjustment Vacuum gauge port 25/32Bleed & pressure gauge port Holder with oil Burner should be OFF and the circulating pump on Set the room thermostat to minimum Central heating Open all radiator valvesWater Treatment Water TreatmentPump and all radiators Finishing Commissioning Finishing CommissioningAppliance Inspection and Service Inspection and ServiceRoutine servicing Loosen clip D to detach air duct3.0mm Clean both sides of the fan impeller Clean the BurnerThoroughly clean any deposits Any debris and clean if necessaryFront 11.5 18.6 50 80EH55 80EH 12.0 22.2Short Parts List 12/18 Short Parts List 12/18Auto reset High Limit thermostat Part Number 8 716 107 640 Burner SterlingShort Parts List 18/25 Short Parts List 18/25Manifold access cover seal Short Parts List 25/32 Short Parts List 25/32Fault Finding Fault FindingFaulty Boiler Operation Problem Cause RemedyNoisy operation Pump noise from air in pump or OIL SmellsBase of the control box before replacing any components Neutral N and the pin, wire orMeasure all 230V tests between Control BOX Logic for 535 SE/LD RDB Fault FindingElectrical SchematicOIL Boiler Combustion Record Service 1 Date Excellence Comes AS Standard General checks