Burnham SERIES 2 manual Section III Service

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SECTION III - SERVICE

1.Inspection should be conducted annually. Service as frequently as specified in paragraphs below. While service or maintenance is being done, Electrical Power and all Gas Supply to the Boiler must be "off".

2.VENT SYSTEM. Vent system (see Figure 8 for typical installation) should be checked annually for:

A.Obstructions.

B.Accumulations of soot.

C.Deterioration of vent pipe or vent accessories due to condensation or other reasons.

D.Proper support - no sags, particularly in horizontal runs.

E.Tightness of joints.

F.Proper vent damper operation - see Section II, para- graph 9.

G.Remove all accumulations of soot with wire brush and vacuum, see Fig. 29. Remove all obstructions. Replace all deteriorated parts and support properly. Seal all joints.

3.CLEANING BOILER FLUES, see Fig. 29.

Flue passageways in the boiler sections should be checked annually for any blockage or accumulation of soot. To obtain access to flueways:

A. Remove vent pipe, damper (if boiler is so equipped), blocked vent switch, and draft hood.

B. Remove sheet metal screws securing Jacket Top Panel, lift panel and rotate about relief valve piping until top of boiler is exposed.

C. Remove bolts securing Canopy to Boiler Sections. Remove Canopy - flueways are now exposed.

D. Models with flue gas baffles only: Remove baffles by lifting out of flueways.

Using flashlight, examine all flue passageways. If passageways are free of soot and obstruction, replace canopy (and flue gas baffles, if applicable), and seal. Reinstall Jacket Top Panel, draft hood, blocked vent switch, damper (if boiler is so equipped), and vent pipe.

If the flue passageways need cleaning, remove burners as described in paragraph 4 below. Using long handle wire or bristle flue brush and vacuum, brush flueways thoroughly from top of boiler as illustrated in Fig. 29. Replace canopy and seal with boiler putty. Reinstall Jacket Top Panel, draft hood, blocked vent switch, damper (if boiler is so equipped), and vent pipe.

NOTICE

4.BURNERS AND FIREBOX SHOULD BE CLEANED ANNUALLY, AND IF NECESSARY ADJUSTED ONCE A YEAR BY A QUALIFIED SERVICE AGENCY.

A. TO REMOVE BURNERS FOR CLEANING, CHANGING ORIFICE PLUGS, OR REPAIRS.

1.Remove the jacket front panel.

2.Disconnect pilot tubing at the gas valve. (See Figures 17 and 18)..

3.Disconnect thermocouple (standing pilot) or pilot lead wires (intermittent ignition) at the gas valve.

4.40mm and 50 mm burners only. Remove injection shield assembly, where used. (See Figure 30).

5.Remove wires to flame roll-out switch.

6.Remove the burner access panel.

7.50mm dia. burners only. Remove orifice hitch pin clips.

Figure 29: Cleaning of Vent System and

Boiler Flues

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Contents Price $3.00 PartNo.81417032R10-11/99Page 202 Canada ClearancesRemove Crate Determine type of space. Divide Volume by Total Input Oxygen Corrosion BoilerpipingLength Inch w.c. Pressure Drop Feet Installblockedventswitch Equivalent Length of FittingsRefer to in this manual Both of the aforementioned standards, Ansi IfanexistingboilerisremovedSeal any unused openings in the common venting system Plug-in Damper Installation Ventdampersequenceofoperation 54/ANSIZ223.1Effikal and Johnson Damper Vent Damper Schematic Wiring Diagram Safety Shutdown Sequence of Operation Normal OperationPage Vent Damper will close see Paragraph 17E Page Pilot Sequence of Operation Normal Operation Wiring Schematic, Zone Valves Section II Operating Instructions Initial StartTop View of SV9500, SV9600 VR Gas Valves 21460147 For Your Safety Read Before Operating 81460177 Lighting InstructionsLP Gas Input Check GAS Input Rate to BoilerCheck Pilot Burner Flame Move Jumper Check Ignition System Safety SHUT-OFF DeviceCombustion Chamber BURN-OFF Typical Pilot Flame, Honeywell Q3450 Troubleshooting Guide, Honeywell Intermittent Ignition Section III Service Burner Cleaning and Installation Manifold and Main Burners LubricationPilot Burner and Gas Valve Burnham Corporation Regional Offices Contact Regional Office Indicated for your StateSection Assembly and Canopy Group Canopy Assembly Base Assembly Key Description Boiler QtyUSS Manifold and Main Burners Inch Main Burners Key Description Quantity Manifold and Main Burners 1 Inch Main Burners OnlyManifold and Main Burners Mm Main Burners Manifold and Main Burners 50 mm Main Burners Only 40MM Main Burners only Intermittent Ignition OnlyVolt Continuous Ignition Standing Pilot Natural Gas Only Volt Continuous Ignition Standing Pilot LP Gas OnlyNatural G as, Sea Level to 2000 Ft Burner Only 40mm Burner Only Burner Only 40mm Burner Only 40mm Burners Only Service Notes Key Quantity Description Key Description Quantity Water Trim Nipple, 1¼ NPT x 806600005 Transformer Continuous and Gravity Circulation Only Vent Damper Carton U.S.A. Standard Canada Optional Draft Hood CartonVent Reducer

SERIES 2 specifications

The Burnham SERIES 2 is a highly regarded addition to the lineup of residential and commercial heating systems, known for its efficiency, reliability, and innovative design. Designed with the user in mind, the SERIES 2 boasts a range of main features that cater to the needs of modern heating solutions.

One of the standout characteristics of the Burnham SERIES 2 is its advanced cast iron construction. This material is renowned for its durability and excellent heat retention capabilities, ensuring that the system provides consistent warmth over extended periods. The cast iron heat exchanger allows for efficient heat transfer and maximizes energy output while minimizing heat loss.

Efficiency is a key focus for the Burnham SERIES 2, and it is designed to operate at high annual fuel utilization efficiency (AFUE) ratings. With its efficiency-enhancing features, including advanced combustion technology, the system helps homeowners save on energy costs while reducing their environmental footprint. The SERIES 2’s design helps ensure that a greater percentage of the fuel consumed is converted into usable heat, making it a smart choice for energy-conscious users.

Another significant feature is the versatile configuration options available with the Burnham SERIES 2. It can be installed in various settings, including basements, utility rooms, or even garages, due to its compact design. The system is compatible with multiple fuel types, allowing users to select between natural gas and propane to suit their specific preferences and availability.

The Burnham SERIES 2 also prioritizes ease of maintenance. Its user-friendly design includes access panels that simplify servicing and routine inspections. Additionally, it incorporates a range of safety features, such as an automatic shut-off system and built-in controls, to ensure safe operation.

In terms of technology, the SERIES 2 utilizes an innovative control system that optimizes heating cycles based on user demands and external conditions. This intelligent control enhances comfort and prevents excessive cycling, thereby prolonging the lifespan of the unit.

Overall, the Burnham SERIES 2 is distinguished by its robust construction, energy-efficient operation, versatility in installation, ease of maintenance, and advanced technology. For homeowners and businesses seeking a reliable heating solution, it represents a compelling choice, delivering warmth and comfort while remaining mindful of energy consumption and environmental impact.
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