Burnham SERIES 2 manual Section II Operating Instructions, Initial Start

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SECTION II - OPERATING INSTRUCTIONS

Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in American National Standard for Gas-Fired Low-Pressure Steam and Hot Water Boilers, ANSI Z21.13b-1994.

1. MAIN BURNER CHECK - Check main burners to see that they were not dislodged during shipment. Rear of burners should be in the slots in the rear of burner tray and the front of the burners should be seated completely on the orifices.

2. INITIAL START -

A. FILL ENTIRE HEATING SYSTEM WITH WATER and vent air from system. Use the following procedure on a Series Loop System equipped with zone valves. (See Figure 3).

1.Close isolation valve in boiler supply piping.

2.Isolate all circuits by closing zone valves or balancing valves.

3.Attach a hose to bib cock located just below isolation valve in boiler supply piping. (Note - Terminate hose in five gallon bucket at a suitable floor drain or outdoor area).

4.Starting with one circuit, open zone valve.

5.Open bib cock.

6.Open fill valve (Make-up water line should be located directly above isolation valve in boiler supply piping).

7.Allow water to overflow from bucket until discharge from hose is bubble free for 30 seconds.

8.Open zone valve to the second zone to be purged, then close the first. Repeat this step until all zones have been purged, but always have one zone open. At completion, open all zone valves.

9.Close bib cock, continue filling the system until the pressure gauge reads 12 psi. Close fill valve. (Note - If make-up water line is equipped with pressure reducing valve, system will automatically fill to 12 psi. Leave globe valve open).

10.Open isolation valve in boiler supply piping.

11.Remove hose from bib cock.

B.Turn ROOM THERMOSTAT to lowest setting.

C.Be sure that gas to pilot and main burners has been off for at least five minutes and vent damper (if used) has been in the open position.

D.Turn "OFF" the electric switch serving boiler.

E.Open valve on main gas line at meter.

F.PURGE AIR FROM GAS PIPING. This procedure will vary with equipment furnished but in all cases adequate ventilation must be provided and no smoking or open flame permitted. To determine which of the procedures outlined in succeeding paragraphs is applicable, match suffix of boiler model found on Rating Plate with paragraph heading:

1.Standing Pilot Models (Suffix V):

a.Keep electric switch "OFF".

b.Open Manual Shut-off Valve upstream of Combination Gas Valve.

c.Disconnect Pilot Tubing at gas valve (Purge must not be into combustion chamber).

d.Turn Main Gas Knob on Combination Gas Valve to

Figure 17: Schematic Pilot and Gas Piping

Continuous Ignition (Standing Pilot)

Figure 18: Schematic Pilot and Gas Piping

Intermittent Ignition (HSP)

"Pilot" Position. Depress and hold in this position until purging is complete. Turn Main Gas Knob to "off" position.

e. Reconnect pilot tubing and check pipe and fittings from meter to combination Gas Valve for leaks using soap solution or other approved method.

2.Intermittent Ignition Models (Suffix S):

a.Turn "ON" electric switch serving boiler.

b.Open Manual Shut-off Valve upstream of Combination Gas Valve.

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Contents Price $3.00 PartNo.81417032R10-11/99Page 202 Remove Crate ClearancesCanada Determine type of space. Divide Volume by Total Input Length Inch w.c. Pressure Drop Feet BoilerpipingOxygen Corrosion Installblockedventswitch Equivalent Length of FittingsRefer to in this manual Seal any unused openings in the common venting system IfanexistingboilerisremovedBoth of the aforementioned standards, Ansi Plug-in Damper Installation Effikal and Johnson Damper 54/ANSIZ223.1Ventdampersequenceofoperation Vent Damper Schematic Wiring Diagram Safety Shutdown Sequence of Operation Normal OperationPage Vent Damper will close see Paragraph 17E Page Pilot Sequence of Operation Normal Operation Wiring Schematic, Zone Valves Section II Operating Instructions Initial StartTop View of SV9500, SV9600 VR Gas Valves 21460147 For Your Safety Read Before Operating 81460177 Lighting InstructionsCheck Pilot Burner Flame Check GAS Input Rate to BoilerLP Gas Input Combustion Chamber BURN-OFF Check Ignition System Safety SHUT-OFF DeviceMove Jumper Typical Pilot Flame, Honeywell Q3450 Troubleshooting Guide, Honeywell Intermittent Ignition Section III Service Burner Cleaning and Installation Pilot Burner and Gas Valve LubricationManifold and Main Burners Burnham Corporation Regional Offices Contact Regional Office Indicated for your StateSection Assembly and Canopy Group Canopy Assembly Base Assembly Key Description Boiler QtyUSS Manifold and Main Burners Inch Main Burners Key Description Quantity Manifold and Main Burners 1 Inch Main Burners OnlyManifold and Main Burners Mm Main Burners Manifold and Main Burners 50 mm Main Burners Only 40MM Main Burners only Intermittent Ignition OnlyVolt Continuous Ignition Standing Pilot Natural Gas Only Volt Continuous Ignition Standing Pilot LP Gas OnlyNatural G as, Sea Level to 2000 Ft Burner Only 40mm Burner Only Burner Only 40mm Burner Only 40mm Burners Only Service Notes Key Quantity Description Key Description Quantity Water Trim Nipple, 1¼ NPT x 806600005 Transformer Continuous and Gravity Circulation Only Vent Reducer Draft Hood CartonVent Damper Carton U.S.A. Standard Canada Optional

SERIES 2 specifications

The Burnham SERIES 2 is a highly regarded addition to the lineup of residential and commercial heating systems, known for its efficiency, reliability, and innovative design. Designed with the user in mind, the SERIES 2 boasts a range of main features that cater to the needs of modern heating solutions.

One of the standout characteristics of the Burnham SERIES 2 is its advanced cast iron construction. This material is renowned for its durability and excellent heat retention capabilities, ensuring that the system provides consistent warmth over extended periods. The cast iron heat exchanger allows for efficient heat transfer and maximizes energy output while minimizing heat loss.

Efficiency is a key focus for the Burnham SERIES 2, and it is designed to operate at high annual fuel utilization efficiency (AFUE) ratings. With its efficiency-enhancing features, including advanced combustion technology, the system helps homeowners save on energy costs while reducing their environmental footprint. The SERIES 2’s design helps ensure that a greater percentage of the fuel consumed is converted into usable heat, making it a smart choice for energy-conscious users.

Another significant feature is the versatile configuration options available with the Burnham SERIES 2. It can be installed in various settings, including basements, utility rooms, or even garages, due to its compact design. The system is compatible with multiple fuel types, allowing users to select between natural gas and propane to suit their specific preferences and availability.

The Burnham SERIES 2 also prioritizes ease of maintenance. Its user-friendly design includes access panels that simplify servicing and routine inspections. Additionally, it incorporates a range of safety features, such as an automatic shut-off system and built-in controls, to ensure safe operation.

In terms of technology, the SERIES 2 utilizes an innovative control system that optimizes heating cycles based on user demands and external conditions. This intelligent control enhances comfort and prevents excessive cycling, thereby prolonging the lifespan of the unit.

Overall, the Burnham SERIES 2 is distinguished by its robust construction, energy-efficient operation, versatility in installation, ease of maintenance, and advanced technology. For homeowners and businesses seeking a reliable heating solution, it represents a compelling choice, delivering warmth and comfort while remaining mindful of energy consumption and environmental impact.
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