Crown Boiler MWC116ELL, MWC Series, MWC116ENL, MWC116ENT, MWC116ELT manual III Before Installing

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IIIBefore Installing

1)Safe, reliable operation of this boiler depends upon installation by a professional heating contractor in strict accordance with this manual and the authority having jurisdiction.

In the absence of an authority having jurisdiction, installation must be in accordance with this manual and the National Fuel Gas Code, ANSI Z223.1. /NFPA 54 and/or CAN/CSA B 149.1

Natural Gas and Propane Installation Code.

Where required by the authority having jurisdiction, this installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers (ANSI/ASME CSD-1).

2)Read Section VII to verify that the maximum combustion air and exhaust pipe lengths will not be exceeded in the planned installation. Also verify that the vent terminal can be located in accordance with Section VII.

3)Make sure that the boiler is correctly sized:

a)For heating systems employing convection radiation (baseboard or radiators), use an industry accepted sizing method such as the I=B=R Heat Loss Calculation Guide (Pub. #H21 or #H22) published by the Hydronics Institute in Berkeley Heights, NJ.

b)In sizing the boiler take into consideration the following boiler water flow/temperature limitations:

Maximum regulated supply temperature is 176F

Maximum flow through the boiler is approximately 5.5GPM.

Minimum boiler temperature rise is approximately 37F at high fire.

c)For new radiant heating systems, refer to the radiant tubing manufacturer’s boiler sizing guidelines.

d)For combi boilers make sure that the domestic hot water flow rate shown in Table 2.2, will be adequate to meet the peak demand for domestic hot water.

5)Make sure that the boiler received is configured for the correct gas (natural or LP).

6)Make sure that the boiler is configured for use at the altitude at which it is to be installed.

NOTICE

This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts. See Appendix A for additional important information about installing this product within the Commonwealth of Massachusetts.

IV Locating the Boiler

1)Observe the minimum clearances shown in Figure 4.1. These clearances apply to both combustible and non-combustible materials.

2)Note the recommended service clearances in Figure 4.1. These service clearances are recommended, but may reduced to the combustible clearances provided:

Access to the front of the boiler is provided through a door

Access is provided to the condensate trap located underneath the boiler.

3)The relief valve must be installed in the factory specified location.

4)The boiler should be located so as to minimize the length of the vent system.

5)The boiler must not be installed on carpeting.

6)The combustion air piping must terminate where outdoor air is available for combustion and away from areas that will contaminate combustion air. Avoid areas near chemical products containing chlorine, chloride based salts, chloro/fluorocarbons, paint removers, cleaning solvents and detergents.

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Contents MWC Series Page Table of Contents Key Component Product DescriptionMWC Boiler Principle Components Other Specifications II SpecificationsRatings Maximum Vent LengthsIII Before Installing Clearances To Combustible Or Non-combustible Material Mounting The Boiler Wall Mounting Hole Locations Boiler Mounting VI Air for Ventilation Page Vent System Design VII VentingPage Horizontal Concentric Venting Vent Options 3b Crown Concentric 80/125 Vent Components Vent Options 3,5 3a Crown Concentric 60/100 Vent Components Vent Options 1,24c Positioning Vent Terminal Under Overhangs Vent/ Air Intake Fitting Equivalent Length Vertical Concentric Vent System Vent Option Removing an Existing Boiler From a Common Chimney All cuts are square and allow for proper insertion 21 Dimension L 22 Cutting Outer Pipe 25 Attaching 60/100mm Terminal Section 30 Installation Of 80/125 Adaptor On Boiler 31a Cuttable Straight Section 32 Cutting Straight Pipe 33a Joining Cuttable Pipe 34a Dimension L, 80/125mm Horizontal Terminal 34c Cutting Inner Pipe Of 80/125mm Horizontal Terminal 35a Dimension H 35b Cutting Vertical Terminal 36 Chimney Chase Installation 40 Condensate Piping Arrangement Condensate Trap and Drain LineViii Gas Piping Gas Connection To Boiler Standard Piping IX System PipingBasic Piping Relief Valve Installation Internal Boiler Piping Piping for Special SituationsPrimary-Secondary Piping MWC116E*T Combi Internal Boiler-Side Piping Schematic MWC116E*L Heat-Only Internal Piping Schematic Domestic Water Piping DHW Piping MWC116E*T Combi Internal DHW-Side Piping Schematic XI Wiring Field Supplied Box End Boiler End Location of Terminal Blocks and 7/8 Hole for Whip Field Wiring 120VAC Thermostat Internal Boiler Wiring Location of Automatic Air Vent Cap XII Start-up and CheckoutLocation of Circulator Shaft Cover Control Panel Page Inner Cover Removal MWC Series Lighting and Operating Instructions For Your Safety Read Before OperatingHigh Fire Combustion Readings DHW Xiii OperationHeating System Knob Sequence of Operation Also Refer to Figures 9.7, 9.8, 10.3 Flash Codes During Normal Operation See Part XV for Error CodesXIV. Service and Maintenance Removing Combustion Chamber Cover Inducer Service NotesCondensate Trap Removal No Error Code Displayed XV. TroubleshootingLamp Number Flame Meaning Corrective Action Error CodesFlow Chart for Isolating Limit and APS Errors See Table XVI Parts Flow group and three way diverter valve Model combi Flow and return groups Model c.h. only Pump and main circuit assembly Model combi Pump and main circuit assembly Model c.h. only Gas assembly Connection pipes Control panel and ignition device Model combi Control panel and ignition device Model c.h. only Wiring Model combi Wiring Model c.h. only Fan, combustion chamber and case panels Description Spare part code Description Spare part code Description Spare part code Installation of Carbon Monoxide Detectors Approved Carbon Monoxide Detectors 11/07