Crown Boiler BWC Series installation instructions Pipe and Circulator Sizing for Boiler Loop

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TABLE 8.5: PIPE AND CIRCULATOR SIZING FOR BOILER LOOP

 

(a)

(b)

(c)

(d)

BOILER MODEL

PIPE SIZE

FLOW

 

BOILER LOOP

CIRCULATOR

MAX EQUIVALENT

 

 

 

MODEL

LENGTH

 

(in NPT)

(GPM)

 

(ft)

 

 

 

 

 

BWC150

1 1/4

8.0

Taco 007

148

 

 

 

 

 

BWC150

1 1/4

8.0

Taco 0010

224

 

 

 

 

 

BWC225

1 1/4

12.0

Taco007

138

 

 

 

 

 

BWC225

1 1/4

12.0

Taco 0010

208

NOTE:

For piping method #1, “boiler loop” is heating system secondary loop

For piping method #2, “boiler loop” is heating system primary loop

TABLE 8.6: PIPE AND CIRCULATOR SIZING FOR INDIRECT WATER HEATER LOOP

 

(a)

(b)

(c)

(d)

(e)

(f)

BOILER

 

 

MAX. I.W.H.

 

 

I.W.H. LOOP MAX

PIPE SIZE

FLOW

PRESSURE

CROWN INDIRECT

CIRCULATOR

EQUIVALENT

MODEL

 

 

DROP

WATER HEATERS

MODEL

LENGTH

 

 

 

 

(in NPT)

(GPM)

(ft HEAD)

 

 

(ft)

 

 

 

 

MS-26, MS-40

 

 

BWC150

1 1/4

8.0

3.0

MSH-40H

Taco 007

26

 

 

 

 

MT040G, MT050G

 

 

 

 

 

 

MS-26, MS-40

 

 

BWC150

1 1/4

8.0

3.0

MSH-40H

Taco 0010

165

 

 

 

 

MT040G, MT050G

 

 

BWC150

1 1/4

8.0

5.0

MS-53, MS-79

Taco 0010

96

MSH053H (NOTE 1)

 

 

 

 

 

 

BWC150

1 1/4

10.0

5.0

MT079G (NOTE 1)

Taco 0010

38

 

 

 

 

 

 

 

 

 

 

 

MS-26, MS-40

 

 

BWC225

1 1/4

9.0

3.0

MSH-40H

Taco 007

90

 

 

 

 

MT040G, MT050G

 

 

BWC225

1 1/4

9.0

5.0

MS-53, MS-79

Taco 0010

97

MSH053H (NOTE 1)

 

 

 

 

 

 

BWC225

1 1/4

10.0

5.7

MT079G, MT100G

Taco 0010

60

(NOTE 2)

 

 

 

 

 

 

Note 1: MT100G or MS-119 can be installed with BWC150, Taco 0010 and up to 96ft of 1 1/4 piping, however catalog rating will not be achieved.

Note 2: MS-119 can be installed with BWC225, Taco 0010 and up to 60ft of 1 1/4 piping, however catalog rating will not be achieved.

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Contents BWC Series Page VII II Specifications Product DescriptionIV Locating the Boiler III Before InstallingMinimum Clearance To Combustible Material Air for Ventilation Page Vent System Design VI VentingHorizontal Direct Venting Vent Options 1,2 2a Summary of Horizontal Venting Options 3c Positioning Vent Terminal Under Overhangs Vertical Direct Vent System Vent Options 6 2b Summary of Vertical Venting Options VENT/ AIR Intake Fitting Equivalent Length Removing an Existing Boiler From a Common Chimney Vent / Intake System Assembly7a STAR-34 Connection to Vent Collar Z-VENT III Connection to Vent Collar SAF-T Vent Ezseal Connection to Vent Collar 10 Fasnseal Connection to Vent Collar 11 Condensate Piping Arrangement Gas Connection To Boiler VII Gas PipingGeneral System Piping Precautions Viii System PipingSystem Design Method 1 Primary/Secondary Piping Boiler in Secondary Loop Piping Method #1 Heat Only 4a Piping Method #1 Secondary Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Fitting Equivalent Lengths Method 2 Primary/Secondary Piping Boiler in Primary Loop Piping Method #2 Heat Only 10a Piping Method #2 Secondary Loop Piping Bolded Page Flow GPM Piping for Special Situations 14 Chiller Piping IX Wiring Wiring Connections Diagram Ladder Diagram Page Start-up and Checkout BWC Series Lighting and Operating Instructions For Your Safety Read Before LightingBWC Burner Typical CO2/O2 Combustion Readings Gas Valve DetailPage XI Operation Normal Display In Standby ModePage 170 First Digit Boiler Status Boiler StatusOutdoor Reset Curve Continuously XII. Service and MaintenancePage No Error Code Displayed XIII. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XIV Parts BWC Replacement Parts List TBD Page Page Page Page Ignition Electrode Gasket, 5mm 240011 Page BWC Replacement Parts List Page Page Page Page Page PN 980040 BWC 08/05