Crown Boiler BWC Series installation instructions

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In standby mode, it is possible to view both the heating supply set point temperature and the “domestic hot water reference set point”. The “domestic hot water reference set point” plus 45°F equals the boiler supply set point when it is responding to a call from the indirect water zone. It is not the actual domestic hot water set point. The BWC is designed for use with a storage type indirect water heater such as the Crown Mega-Stor. The domestic water set point is controlled by the thermostat on the indirect water heater. The “default domestic water reference set point” is 135°F and target boiler supply temperature when responding to a call from the indirect water heater is therefore 180°F (135°F +45°F). The default heating supply set point (parameter 4) is 180°F.

In standby mode it is also possible to turn on or off either the heating or domestic water zone. There is normally no reason to turn off either of these zones and doing so is not recommended.

CAUTION

PUSHING AND HOLDING THE “+” WHILE IN STANDBY MODE WILL PREVENT THE BOILER FROM RESPONDING TO A CALL FOR HEAT. PUSHING AND HOLDING THE “-” WHILE IN STANDBY MODE WILL PREVENT THE BOILER FROM RESPONDING TO A CALL FOR DOMES- TIC WATER. IF THIS HAPPENS, “cOFF” or “dOFF” WILL APPEAR ON THE DISPLAY. TO TURN BACK ON THE HEATING FUNCTION, PRESS AND HOLD “+” UNTIL “c” AND THE SET POINT TEMPERATUREAPPEARS ON THE DISPLAY. TO TURN BACK ON THE DOMESTIC WATER FUNC- TION, PRESS AND HOLD “-” UNTIL “d” AND THE SET POINT TEMPERATURE APPEARS ON THE DISPLAY. AFTER PRESSING ANY KEYS, AND BEFORE LEAVING THE INSTALLATION, VERIFY THAT THE BOILER FIRES IN RESPONSE TO A CALL FOR HEAT AND DOMESTIC WATER.

In standby mode, if “Mode” and either “+” or “-“are simultaneously pushed and held for at least 2 seconds, the burner can be forced into either high or low fire. This feature is used for running combustion tests. After 15 minutes, the burner will automatically revert to modulation. If it is desired to revert to modulation before 15 minutes has passed, simultaneously pushing “+” and “-“ will restore modulation.

In Parameter mode both set points can be changed and both zones turned on or off. In addition, both zones can be configured for continuous pump operation. If the heating zone is set for continuous pump operation (parameter 3 set to 3), the heating pump will still shut down when there is a call for domestic hot water.

If either the heating supply set point (parameter 4) , or the DHW reference set point (parameter 1) are set above their factory set values, the boiler supply temperature will exceed 180°F and there is a possibility that the safety temperature limit will open. If this happens, the boiler will shut down and a “b26” error will appear on the display. The boiler will resume normal operation without manual intervention when the safety limit closes (this behavior is common on conventional boilers).

Information mode is used to view various temperatures and settings but cannot be used to change parameters or otherwise control the boiler. The information available is shown in Figure 11.2 and is largely self-explanatory. The digit to the left of the decimal point is the Step number and the digits to the right are the corresponding temperature.

In information mode, the “supply water temperature set point” (Step 6), is the supply temperature set point for the zone to which the boiler is currently responding (either heat or DHW). If an outdoor sensor is connected to the boiler, and the boiler is responding to a call for heat, this value will be the current point on the reset curve. When no call for heat or DHW is present, Step 6 shows the heating supply set point.

In some cases a “-22” will appear in Information Mode for a particular reading. This means that the reading is not applicable. For example, “-22” will appear for the outdoor temperature (Step 4) if no outdoor sensor is connected to the boiler.

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Contents BWC Series Page VII Product Description II SpecificationsIII Before Installing IV Locating the BoilerMinimum Clearance To Combustible Material Air for Ventilation Page VI Venting Vent System DesignHorizontal Direct Venting Vent Options 1,2 2a Summary of Horizontal Venting Options 3c Positioning Vent Terminal Under Overhangs Vertical Direct Vent System Vent Options 6 2b Summary of Vertical Venting Options VENT/ AIR Intake Fitting Equivalent Length Vent / Intake System Assembly Removing an Existing Boiler From a Common Chimney7a STAR-34 Connection to Vent Collar Z-VENT III Connection to Vent Collar SAF-T Vent Ezseal Connection to Vent Collar 10 Fasnseal Connection to Vent Collar 11 Condensate Piping Arrangement VII Gas Piping Gas Connection To BoilerViii System Piping General System Piping PrecautionsSystem Design Method 1 Primary/Secondary Piping Boiler in Secondary Loop Piping Method #1 Heat Only 4a Piping Method #1 Secondary Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Fitting Equivalent Lengths Method 2 Primary/Secondary Piping Boiler in Primary Loop Piping Method #2 Heat Only 10a Piping Method #2 Secondary Loop Piping Bolded Page Flow GPM Piping for Special Situations 14 Chiller Piping IX Wiring Wiring Connections Diagram Ladder Diagram Page Start-up and Checkout For Your Safety Read Before Lighting BWC Series Lighting and Operating InstructionsBWC Burner Gas Valve Detail Typical CO2/O2 Combustion ReadingsPage Normal Display In Standby Mode XI OperationPage 170 Boiler Status First Digit Boiler StatusOutdoor Reset Curve XII. Service and Maintenance ContinuouslyPage XIII. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XIV Parts BWC Replacement Parts List TBD Page Page Page Page Ignition Electrode Gasket, 5mm 240011 Page BWC Replacement Parts List Page Page Page Page Page PN 980040 BWC 08/05