Crown Boiler BWC Series installation instructions BWC Replacement Parts List

Page 56

BWC REPLACEMENT PARTS LIST

 

 

BWC150

BWC225

KEY

DESCRIPTION

 

 

 

 

CROWN

QUANTITY

CROWN

QUANTITY

 

 

 

 

PART #

PART #

 

 

 

 

1

Crown Aluminum Nameplate

98-004

1

98-004

1

 

 

 

 

 

 

2

Aluminum Door Knob

90-210

2

90-210

2

 

 

 

 

 

 

3

#8-32 x 1/4” H.W.H. Screw

90-211

2

90-211

2

 

 

 

 

 

 

4

Front Door Panel

240313

1

240310

1

 

 

 

 

 

 

5

#6-32 Hex Nylon Insert LockNut

900705

4

900705

4

 

 

 

 

 

 

6

Control Chassis Assembly

241203

1

241203

1

 

 

 

 

 

 

7

.125” ID x .250”OD Silicone Tubing

14-008

1.25’

14-008

1.25’

8

.125” ID x .250”OD Silicone Tubing

14-008

5.0’

14-008

5.1’

 

 

 

 

 

 

9

Vestibule Door Seal - Horizontal

240402

4

240401

4

10

Vestibule Door Seal - Vertical

240400

2

240400

2

 

 

 

 

 

 

11

#10 x 3/4 Hex Wsh Hd Screw

90-054

22

90-054

22

 

 

 

 

 

 

12

Lower Vestibule Door

240463

1

240460

1

 

 

 

 

 

 

13

U Type Speed Nut

90-217

22

90-217

22

 

 

 

 

 

 

14

Vinyl Grommet - .25” ID (For .875” Hole)

240900

1

240900

1

 

 

 

 

 

 

15

Miniature Hose Fitting 1/8” Barbed to 10-32 Male Thread

90-222

2

90-222

2

 

 

 

 

 

 

16

10-32 SS Hex Nut

90-219

1

90-219

1

 

 

 

 

 

 

17

#6-32 x 1/4” Hex x 1/2” Long Male-Female Steel Standoff

900710

4

900710

4

 

 

 

 

 

 

18

#6 -32 x 3/4 “ H.W.H. Screw

900712

4

900712

4

 

 

 

 

 

 

19

Center Vestibule Door

240443

1

240440

1

 

 

 

 

 

 

20

#10 x 1/2 Hex Wsh Hd Screw

90-212

25

90-212

26

21

#10 Flat Washer

90-057

4

90-057

4

 

 

 

 

 

 

22

Inspection Port Window

980035

1

980035

1

 

 

 

 

 

 

23

Upper Vestibule Door

240453

1

240450

1

 

 

 

 

 

 

24

Partition

240403

1

240404

1

 

 

 

 

 

 

25

#10 x 1/2 Truss Hd Screw

900120

21

900120

21

 

 

 

 

 

 

26

Shutter Bushing for .875” Hole

96-050

2

96-050

2

 

 

 

 

 

 

27

Flat Wire Clip (Ribbon Cable)

900012

2

900012

2

 

 

 

 

 

 

28

Right Side Panel Assembly

240300

1

240300

1

 

 

 

 

 

 

29

5/16 ID Cable Clamp

96-052

1

96-052

1

 

 

 

 

 

 

30

Left Side Panel Assembly

240301

1

240301

1

 

 

 

 

 

 

31

3/4” Boiler Drain Valve

95-041

1

95-041

1

 

 

 

 

 

 

32

1-1/4” x 3/4” x 1-1/4” Bk Reducing Tee

95-045

1

95-045

1

 

 

 

 

 

 

33

Vinyl Grommet - .1.625” ID (For 2.625” Hole)

240903

2

240903

2

34

M6 x 1.0 x 12 Hex Hd Cap Screw

900004

2

900004

2

 

 

 

 

 

 

35

Trap Tubing (Condensate Drain)

240008

3.5’

240008

3.5’

 

 

 

 

 

 

36

3/8-16 x 5/8 Hex Hd Cap Screw

900430

4

900430

4

 

 

 

 

 

 

37

3/8 Flat Washer

90-036

4

90-036

4

 

 

 

 

 

 

38

1-1/4” x 6” Bk Nipple

95-0346

1

95-0346

1

 

 

 

 

 

 

39

1-1/4” x 19” Bk Nipple

950240

1

950240

1

 

 

 

 

 

 

40

2” ID x 2.25” OD Polypro/Rubber Duct Hose

900750

19-1/2”

900750

14-3/4”

 

 

 

 

 

 

41

SAE # 32 Hose Clamp

900730

1

900730

1

 

 

 

 

 

 

43

#10-24 x 3/8” Hex Wshr Hd Type F

NA

NA

900715

1

 

 

 

 

 

 

44

Aluminum Cable Tie Mount

960017

7

960017

9

 

 

 

 

 

 

45

Vinyl Grommet - .825” ID (For 1.625” Hole)

240902

1

240902

1

 

 

 

 

 

 

46

1/4-20 x 1/2 Self Tapping Screw

900100

4

900100

4

 

 

 

 

 

 

54

Image 56
Contents BWC Series Page VII Product Description II SpecificationsIII Before Installing IV Locating the BoilerMinimum Clearance To Combustible Material Air for Ventilation Page VI Venting Vent System DesignHorizontal Direct Venting Vent Options 1,2 2a Summary of Horizontal Venting Options 3c Positioning Vent Terminal Under Overhangs Vertical Direct Vent System Vent Options 6 2b Summary of Vertical Venting Options VENT/ AIR Intake Fitting Equivalent Length Vent / Intake System Assembly Removing an Existing Boiler From a Common Chimney7a STAR-34 Connection to Vent Collar Z-VENT III Connection to Vent Collar SAF-T Vent Ezseal Connection to Vent Collar 10 Fasnseal Connection to Vent Collar 11 Condensate Piping Arrangement VII Gas Piping Gas Connection To BoilerSystem Design General System Piping PrecautionsViii System Piping Method 1 Primary/Secondary Piping Boiler in Secondary Loop Piping Method #1 Heat Only 4a Piping Method #1 Secondary Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Fitting Equivalent Lengths Method 2 Primary/Secondary Piping Boiler in Primary Loop Piping Method #2 Heat Only 10a Piping Method #2 Secondary Loop Piping Bolded Page Flow GPM Piping for Special Situations 14 Chiller Piping IX Wiring Wiring Connections Diagram Ladder Diagram Page Start-up and Checkout For Your Safety Read Before Lighting BWC Series Lighting and Operating InstructionsBWC Burner Gas Valve Detail Typical CO2/O2 Combustion ReadingsPage Normal Display In Standby Mode XI OperationPage 170 Boiler Status First Digit Boiler StatusOutdoor Reset Curve XII. Service and Maintenance ContinuouslyPage XIII. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XIV Parts BWC Replacement Parts List TBD Page Page Page Page Ignition Electrode Gasket, 5mm 240011 Page BWC Replacement Parts List Page Page Page Page Page PN 980040 BWC 08/05

BWC Series specifications

The Crown Boiler BWC Series is a modern choice for heating needs, renowned for its efficiency and robust design. This series offers a range of residential and light commercial heating applicabilities, ensuring both comfort and reliability for users.

One of the standout features of the BWC Series is its efficiency. Crown Boilers utilize advanced technologies to maximize energy output while minimizing fuel consumption. With an AFUE (Annual Fuel Utilization Efficiency) rating often exceeding 90%, users can expect significant cost savings on their energy bills over time.

The BWC Series employs a high-quality, stainless steel heat exchanger, which not only enhances performance but also extends the lifespan of the boiler. This heat exchanger is designed to transfer heat efficiently, ensuring that the maximum amount of energy from the fuel is converted into usable heat. Additionally, the design helps to prevent corrosion and maintain system integrity over years of usage.

For technological advancements, the BWC Series incorporates a modulating gas valve which allows for precise control over the boiler's operation. This feature enables the system to adjust its output based on the heating demands of the home, resulting in improved energy efficiency and consistent comfort levels. Moreover, this modulating technology reduces the frequency of cycling, thereby prolonging the lifespan of the unit and minimizing wear and tear.

Another characteristic of the Crown Boiler BWC Series is its user-friendly interface. The boiler is equipped with a simple control panel that allows for easy monitoring and adjustment of settings. This accessibility is essential for users who want to manage their heating system without the need for extensive technical knowledge.

In terms of installation and maintenance, the BWC Series is designed with convenience in mind. Its compact footprint allows it to fit comfortably in a variety of spaces, making it an ideal choice for homes with limited installation areas. Additionally, Crown Boiler's commitment to high manufacturing standards ensures that the units require minimal maintenance, providing peace of mind to homeowners.

Overall, the Crown Boiler BWC Series is an excellent solution for those seeking efficient, reliable heating. Its combination of advanced technology, quality construction, and user-friendly design makes it an attractive option for any residential or light commercial application. Whether replacing an old system or installing a new one, the BWC Series delivers comfort and performance that can be depended upon.