Crown Boiler BWC Series installation instructions XI Operation, Normal Display In Standby Mode

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XI Operation

1)The BWC boiler uses a microprocessor based control, known as a “MCBA”, to manage all boiler functions including flame supervision and modulation. Two set point or “target” boiler supply temperatures are stored in the MCBA’s memory; one for space heating and one for domestic water production. If an outdoor tempera- ture sensor is connected to the boiler, the space heating supply set point will automatically adjust downwards as the outdoor temperature increases. For more information on this feature see the discussion on boiler water reset below.

The MCBA modulates the boiler input by varying the fan speed. As the fan speed increases, so does the amount of gas drawn into the blower. As a result, a fairly constant air-fuel ratio is maintained across all inputs.

The MCBA determines the input needed by looking at both current and recent differences between the supply temperature and the set point temperature. As the supply temperature approaches the set point temperature, the fan will slow down and the input drop. Depending on the model boiler, the minimum input is between ¼ and 1/5 of maximum input.

The MCBA also monitors boiler return and flue temperatures. In addition, all other safety controls, including the low water cut-off and safety limit, are connected into the MCBA. The MCBA uses input from all of these controls to either shut down the boiler when an unsafe condition exists or, in some cases, to correct the problem.

2)The display panel has three primary modes of operation. These are:

Standby Mode – Displays boiler’s current status. This is the default operating mode.

Parameter Mode – Used to change control settings

Information Mode – Displays boiler operating temperatures

Under normal conditions, the boiler is in standby mode and the display looks like that shown in Figure 11.1. The three digits to the right of the decimal point are the boiler’s supply temperature. The digit to the left of the decimal point is the boiler’s status code. A list of status codes, and their meanings, is shown in Table 11.3. Figure 11.2 is a map of the menu structure for the control panel. Push the mode key to move from one mode to the next. As you change modes, the mode you are entering is shown on the display:

a)PArA” for Parameter Mode

b)Info” for Information Mode

c)Stby” for Standby Mode. Upon entering standby mode, “Stby” will briefly appear on the display and then the display will show the boiler’s status along with the supply temperature (Figure 11.1).

The control will return to standby mode from any other mode if no key is pressed for 20 minutes.

Figure 11.1: Normal Display In Standby Mode

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Contents BWC Series Page VII II Specifications Product DescriptionIV Locating the Boiler III Before InstallingMinimum Clearance To Combustible Material Air for Ventilation Page Vent System Design VI VentingHorizontal Direct Venting Vent Options 1,2 2a Summary of Horizontal Venting Options 3c Positioning Vent Terminal Under Overhangs Vertical Direct Vent System Vent Options 6 2b Summary of Vertical Venting Options VENT/ AIR Intake Fitting Equivalent Length Removing an Existing Boiler From a Common Chimney Vent / Intake System Assembly7a STAR-34 Connection to Vent Collar Z-VENT III Connection to Vent Collar SAF-T Vent Ezseal Connection to Vent Collar 10 Fasnseal Connection to Vent Collar 11 Condensate Piping Arrangement Gas Connection To Boiler VII Gas PipingGeneral System Piping Precautions Viii System PipingSystem Design Method 1 Primary/Secondary Piping Boiler in Secondary Loop Piping Method #1 Heat Only 4a Piping Method #1 Secondary Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Fitting Equivalent Lengths Method 2 Primary/Secondary Piping Boiler in Primary Loop Piping Method #2 Heat Only 10a Piping Method #2 Secondary Loop Piping Bolded Page Flow GPM Piping for Special Situations 14 Chiller Piping IX Wiring Wiring Connections Diagram Ladder Diagram Page Start-up and Checkout BWC Series Lighting and Operating Instructions For Your Safety Read Before Lighting BWC Burner Typical CO2/O2 Combustion Readings Gas Valve DetailPage XI Operation Normal Display In Standby ModePage 170 First Digit Boiler Status Boiler StatusOutdoor Reset Curve Continuously XII. Service and MaintenancePage No Error Code Displayed XIII. TroubleshootingCode Condition Possible Causes Soft Lockout Codes DisplayedHard Lockout Codes Displayed XIV Parts BWC Replacement Parts List TBD Page Page Page Page Ignition Electrode Gasket, 5mm 240011 Page BWC Replacement Parts List Page Page Page Page Page PN 980040 BWC 08/05