Crown Boiler BWC Series installation instructions Fasnseal Connection to Vent Collar

Page 20

5)Assembly of Protech FasNSeal

a)FasNSeal General Notes:

Do not cut 4” FasNSeal pipe. Consult FasNSeal instructions for method of cutting other 3” pipe.

Orient FasNSeal vent components so that the arrows on the piping labels are in the direction of flue gas flow.

Support horizontal piping sections at intervals of 6 feet or less.

Vertical venting systems must be supported by at least one FasNSeal support. An additional vertical support is required after any offset.

b)Remove the hose clamp shipped on the BWC vent collar. Bend the three hose clamp tabs on this collar outward slightly. Clean the exterior of the male end of the first piece of pipe and the inside of the vent collar on the boiler. Remove dirt, grease, and moisture from the surfaces to be sealed. On the male

end of the pipe, apply a ¼” wide bead of high temperature silicone approximately 1/4 inch from the male end of the pipe. Insert the male end of the pipe into the boiler vent collar until it bottoms out. Apply an additional bead of silicone over the outside of the joint and the seams on the vent collar and smooth out (Fig 6.10). Replace and tighten the clamp on the vent collar.

c)All other joints in the FasNSeal venting system rely on a gasket in the female end of the pipe for a proper seal.

d)Align the longitudinal seam of both pipes. Insert the male end of the second pipe into the female end of the first pipe until the bead on the male end contacts the flare on the female end.

e)Tighten the locking band with a nut driver.

f)Repeat (d) and (e) for the remaining FasNSeal components.

g)Allow the silicone to cure per the silicone manufacturer’s instructions before operating the boiler.

FIGURE 6.10: FASNSEAL CONNECTION TO VENT COLLAR

6)Assembly of the air intake system:

a)Assemble the air intake system using either galvanized or PVC pipe.

b)If PVC piping is used, use PVC cement to assemble the PVC intake system components.

c)If galvanized piping is used, use at least two sheet metal screws per joint. Seal the outside of all joints.

18

Image 20
Contents BWC Series Page VII Product Description II SpecificationsIII Before Installing IV Locating the BoilerMinimum Clearance To Combustible Material Air for Ventilation Page VI Venting Vent System DesignHorizontal Direct Venting Vent Options 1,2 2a Summary of Horizontal Venting Options 3c Positioning Vent Terminal Under Overhangs Vertical Direct Vent System Vent Options 6 2b Summary of Vertical Venting Options VENT/ AIR Intake Fitting Equivalent Length Vent / Intake System Assembly Removing an Existing Boiler From a Common Chimney 7a STAR-34 Connection to Vent Collar Z-VENT III Connection to Vent Collar SAF-T Vent Ezseal Connection to Vent Collar 10 Fasnseal Connection to Vent Collar 11 Condensate Piping Arrangement VII Gas Piping Gas Connection To BoilerSystem Design General System Piping PrecautionsViii System Piping Method 1 Primary/Secondary Piping Boiler in Secondary Loop Piping Method #1 Heat Only 4a Piping Method #1 Secondary Loop Piping Shaded Pipe and Circulator Sizing for Boiler Loop Fitting Equivalent Lengths Method 2 Primary/Secondary Piping Boiler in Primary Loop Piping Method #2 Heat Only 10a Piping Method #2 Secondary Loop Piping Bolded Page Flow GPM Piping for Special Situations 14 Chiller Piping IX Wiring Wiring Connections Diagram Ladder Diagram Page Start-up and Checkout For Your Safety Read Before Lighting BWC Series Lighting and Operating InstructionsBWC Burner Gas Valve Detail Typical CO2/O2 Combustion ReadingsPage Normal Display In Standby Mode XI OperationPage 170 Boiler Status First Digit Boiler StatusOutdoor Reset Curve XII. Service and Maintenance ContinuouslyPage XIII. Troubleshooting No Error Code DisplayedSoft Lockout Codes Displayed Code Condition Possible CausesHard Lockout Codes Displayed XIV Parts BWC Replacement Parts List TBD Page Page Page Page Ignition Electrode Gasket, 5mm 240011 Page BWC Replacement Parts List Page Page Page Page Page PN 980040 BWC 08/05