Energy Tech Laboratories MR212 manual Burner Troubleshooting Chart, Proper Spark Gap

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Burner Troubleshooting Chart

Problem

Potential Cause

Corrective Action

Pilot Does Not Light/Stay Lit

Main gas if off

Open main gas valve

 

Air in gas line

Purge gas line

 

Dirt in pilot orifice

Clean orifice with compressed air

 

Gas pressure out of range

Adjust to proper gas pressure

 

Pilot valve is off

Turn pilot valve on

 

Pilot orifice fitting leak

Tighten pilot orifice

 

Excessive drafts

Re-direct draft away from unit

 

Safety device has cut power

Check limits and airflow switch

 

Dirty flame sensor

Clean flame sensor

 

Remote panel in “Vent” mode

Change to “Heat” mode

 

No spark at igniter

Check wiring, sensor, and ignition

 

 

controller. Check spark gap as shown

 

 

below.

Main Burner Does Not Light

Defective valve

Replace combination valve

(Pilot is Lit)

Loose valve wiring

Check wiring to valve

 

Defective pilot sensor

Replace pilot sensor

 

Shut off valve closed

Open shut off valve

 

Defective flame safety controller

Replace flame safety controller

 

Pilot fails as main gas valves open

Plug the first burner port next to the

 

and main gas begins to flow

pilot gas tube with burner cement

Not Enough Heat

Main gas pressure too low

Increase main gas pressure – do not

 

 

exceed 14 in. w.c. inlet pressure (5 psi.

 

 

on size 4-5 heater)

 

Too much airflow

Decrease airflow if possible

 

Burner undersized

Check design conditions

 

Gas controls not wired properly

Check wiring

 

Thermostat setting too low

Increase thermostat setting

 

Thermostat malfunction

Check/replace thermostat

 

Unit locked into low fire

Check wiring

Too Much Heat

Defective modulating gas valve

Check/replace modulating valve

 

Thermostat setting too high

Decrease thermostat setting

 

Unit locked into high fire

Check wiring

 

Thermostat wired incorrectly

Check thermostat wiring

Proper Spark Gap

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Contents Installation, Operation, and Maintenance Manual Page Table of Contents Warranty Mechanical InstallationAssembly Site PreparationRoof Mount Installation Installation with Exhaust Fan Recommended Supply Ductwork SizesPage Gas Connection Sizes GasGas Pressure Table Electrical Copper Wire AmpacityMotorized Intake Damper Remote Control Panel Fan to Building Wiring ConnectionOperation Start UpMain Burner Adjustment Yes Adjust pilot flame Lock unit into High fire Heater Start Up SummaryPulley Adjustment Final Start Up ProcedureMaximum RPM and HP Chart Pulley Adjustment Illustration Pulley Setscrew TorquePulley Combination Chart 10 20 IN. BlowerAir Flow Switch Flame Safety ControlFlame Safety Controller DC Flame Signal Sequence of OperationModulating Gas System Maxitrol Amplifier High Temperature LimitOperation Summary Blower Switch Optional Remote Panel CircuitComponents Remote Panel Option Troubleshooting Airflow Troubleshooting ChartBurner Troubleshooting Chart Proper Spark GapRemote Panel Troubleshooting Chart Light Indication Condition Possible CauseTroubleshooting Flowcharts Nothing HappensMaintenance General MaintenanceEvery 3 months Filter Quantity ChartWeeks after startup YearlyPage Factory Service Department Start-Up and Maintenance DocumentationMaintenance Record Job Information

MR212 specifications

Energy Tech Laboratories has made significant strides in the field of energy management and efficiency with its groundbreaking product, the MR212. Designed for both industrial and commercial applications, the MR212 stands out for its cutting-edge technology and impressive features that cater to the evolving demands of the energy sector.

One of the main features of the MR212 is its advanced energy monitoring capabilities. Utilizing state-of-the-art sensors and algorithms, the device provides real-time data on energy consumption, helping businesses identify inefficiencies and optimize their energy use. This feature is crucial for organizations aiming to reduce operational costs and minimize their carbon footprint.

The MR212 is equipped with predictive analytics that harnesses machine learning to forecast energy needs based on historical data and usage patterns. This enables users to make informed decisions regarding energy procurement and management, ultimately leading to significant cost savings. Additionally, the system integrates seamlessly with existing infrastructure, making it easy to install and use without requiring a complete overhaul of current operations.

Another notable characteristic of the MR212 is its user-friendly interface. The device features an intuitive dashboard that offers visual representations of energy data, allowing users to monitor performance at a glance. Customizable alerts and notifications help users stay informed of any anomalies or significant changes in energy usage, facilitating prompt action and issue resolution.

The MR212 also supports integration with renewable energy sources, such as solar and wind power. This capability is essential for organizations looking to transition to greener energy alternatives and leverage incentives for using renewable technologies. By integrating seamlessly with these sources, the MR212 not only enhances energy efficiency but also promotes sustainability.

Moreover, Energy Tech Laboratories has ensured that the MR212 is built to withstand industrial environments. With robust construction and compliance with various industry standards, the device is designed for longevity and reliability, providing users with peace of mind.

In conclusion, the Energy Tech Laboratories MR212 is a comprehensive energy management tool that combines advanced monitoring, predictive analytics, and seamless integration with renewable energy sources. Its user-friendly interface and durability make it an ideal choice for businesses seeking to enhance their energy efficiency and sustainability practices. As the demand for smarter energy solutions continues to rise, the MR212 stands at the forefront, paving the way for a more efficient and sustainable future.