Energy Tech Laboratories MR212 manual Installation, Mechanical, Site Preparation, Assembly

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CLEARANCES
The top, back, and front surfaces of this heater may not be installed less than 6” from combustible materials. The heater base may be installed on combustible surfaces. Allow 24” minimum service clearance on both sides of this heater.

INSTALLATION

It is imperative that this unit is installed and operated with the designed airflow, gas, and electrical supply in accordance with this manual. If there are any questions about any items, please call the service department at 1-866-784-6900for warranty and technical support issues.

Mechanical

WARNING: DO NOT RAISE VENTILATOR BY THE INTAKE HOOD, BLOWER OR MOTOR SHAFT, OR BEARINGS – USE LIFTING LUGS PROVIDED OR A SLING

Site Preparation

1. Provide clearance around installation site to safely rig and lift equipment into its final position. Supports must adequately support equipment. Refer to manufacturer’s estimated weights.

2. Consider general service and installation space when locating unit.

3. Locate unit close to the space it will serve to reduce long, twisted duct runs.

4. Do not allow air intake to face prevailing winds. Support unit above ground or at roof level high enough to prevent precipitation from being drawn into its inlet. The inlet must also be located at least 10 feet away from any exhaust

vents. The heater inlet shall be located in accordance with the applicable building code provisions for ventilation air. All air to the heater must be ducted from the outdoors. Recirculation of room air is not permitted. If in doubt regarding the application, consult the manufacturer.

Assembly

Intakes and curbs are shipped unassembled. Upon unit arrival, follow the following procedure to assemble the intake to the heater:

1. Apply silicone or weather-proof gasket on the back side of the flanges of the intake hood or v-bank intake.

2. Screw the flanges of the intake hood or v- bank to the unit with the supplied sheet metal screws. If the unit is a modular unit with a v-bank or evaporative cooler section, the v-bank or evaporative cooler will bolt to the heater with the bolts provided.

Curb and Ductwork

This fan was specified for a specific CFM and static pressure. The ductwork attached to this unit will significantly affect the airflow performance. Flexible ductwork and square elbows should not be used. Also, transitions and turns in ductwork near the fan outlet will cause system effect and will drastically increase the static pressure and reduce airflow. The chart below shows the minimum fan outlet duct sizes and straight lengths recommended for optimal fan performance. Follow SMACNA guides and recommendations for the remaining duct run. Fans designed for rooftop installation should be installed on a prefabricated or factory built roof curb. Follow curb manufacturer’s instructions for proper curb installation. The unit should be installed on a curb and/or rail elevated not less than 20” above any surface. Be sure duct connection and fan outlet are properly aligned and sealed. Secure fan to curb

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Image 5 Contents
Installation, Operation, and Maintenance Manual Page Table of Contents Warranty Assembly InstallationMechanical Site PreparationRecommended Supply Ductwork Sizes Roof Mount Installation Installation with Exhaust FanPage Gas Pressure Table GasGas Connection Sizes Motorized Intake Damper Copper Wire AmpacityElectrical Fan to Building Wiring Connection Remote Control PanelStart Up OperationMain Burner Adjustment Heater Start Up Summary Yes Adjust pilot flame Lock unit into High fireMaximum RPM and HP Chart Pulley Adjustment Illustration Final Start Up ProcedurePulley Adjustment Pulley Setscrew Torque10 20 IN. Blower Pulley Combination ChartFlame Safety Controller DC Flame Signal Flame Safety ControlAir Flow Switch Sequence of OperationOperation Summary Maxitrol Amplifier High Temperature LimitModulating Gas System Optional Remote Panel Circuit Blower SwitchComponents Remote Panel Option Airflow Troubleshooting Chart TroubleshootingProper Spark Gap Burner Troubleshooting ChartLight Indication Condition Possible Cause Remote Panel Troubleshooting ChartNothing Happens Troubleshooting FlowchartsGeneral Maintenance MaintenanceWeeks after startup Filter Quantity ChartEvery 3 months YearlyPage Maintenance Record Start-Up and Maintenance DocumentationFactory Service Department Job Information