LG Electronics 395CAV Ðgas Rate CU FT/HR, → ÐRedundant Automatic Gas Control Valve

Page 13

TABLE 7ÐGAS RATE CU FT/HR

SECONDS

 

SIZE OF

SECONDS

 

SIZE OF

 

TEST DIAL

TEST DIAL

FOR 1

FOR 1

1

 

2

5

1

 

2

 

5

REVOLUTION

 

REVOLUTION

 

 

cu ft

 

cu ft

cu ft

cu ft

 

cu ft

 

cu ft

 

 

 

 

 

10

360

 

720

1800

50

72

 

144

 

360

11

327

 

655

1636

51

71

 

141

 

355

12

300

 

600

1500

52

69

 

138

 

346

13

277

 

555

1385

53

68

 

136

 

340

14

257

 

514

1286

54

67

 

133

 

333

15

240

 

480

1200

55

65

 

131

 

327

16

225

 

450

1125

56

64

 

129

 

321

17

212

 

424

1059

57

63

 

126

 

316

18

200

 

400

100

58

62

 

124

 

310

19

189

 

379

947

59

61

 

122

 

305

20

180

 

360

900

60

60

 

120

 

300

21

171

 

343

857

62

58

 

116

 

290

22

164

 

327

818

64

56

 

112

 

281

23

157

 

313

783

66

54

 

109

 

273

24

150

 

300

750

68

53

 

106

 

265

25

144

 

288

720

70

51

 

103

 

257

26

138

 

277

692

72

50

 

100

 

250

27

133

 

267

667

74

48

 

97

 

243

28

129

 

257

643

76

47

 

95

 

237

29

124

 

248

621

78

46

 

92

 

231

30

120

 

240

600

80

45

 

90

 

225

31

116

 

232

581

82

44

 

88

 

220

32

113

 

225

563

84

43

 

86

 

214

33

109

 

218

545

86

42

 

84

 

209

34

106

 

212

529

88

41

 

82

 

205

35

103

 

206

514

90

40

 

80

 

200

36

100

 

200

500

92

39

 

78

 

196

37

97

 

195

486

94

38

 

76

 

192

38

95

 

189

474

96

38

 

75

 

188

39

92

 

185

462

98

37

 

74

 

184

40

90

 

180

450

100

36

 

72

 

180

41

88

 

176

439

102

35

 

71

 

178

42

86

 

172

429

104

35

 

69

 

173

43

84

 

167

419

106

34

 

68

 

170

44

82

 

164

409

108

33

 

67

 

167

45

80

 

160

400

110

33

 

65

 

164

46

78

 

157

391

 

 

 

112

32

 

64

 

161

47

76

 

153

383

 

 

 

116

31

 

62

 

155

48

75

 

150

375

 

 

 

120

30

 

60

 

150

49

73

 

147

367

 

 

 

 

 

 

 

 

 

(3.) When correct input is obtained, replace regulator seal cap. Main burner flame should be clear blue, almost transparent. (See Fig. 13.)

ON AND

OFF SWITCH

GAS

PRESSURE

REGULATOR

ADJUSTMENT

INLET

PRESSURE TAPMANIFOLD

PRESSURE TAP

A95618

Fig. 12ÐRedundant Automatic Gas Control Valve

d.High altitudeÐIn the United States gas input on rating plate is for altitudes up to 2000 ft. Ratings for altitudes over 2000 ft must be 4 percent less for each 1000 ft above sea level. To obtain the adjusted altitude rating, adjust the manifold pressure (see item c) and replace the main burner orifices as needed. Refer to National Fuel Gas Code Appendix F, Table F-4 for proper orifice sizing at high altitudes.

Ð13Ð

BURNER FLAME

BURNER

MANIFOLD

A89020

Fig. 13ÐBurner Flame

e. Canadian installations onlyÐThe Canadian ratings are approved for altitudes up to 2000 ft for natural and propane gases. High-altitude ratings are from 2000 ft to 4500 ft above sea level. See Table 8 for nominal burner orifice size. High-altitude rating includes a 10 percent derate as required by Canadian standards.

TABLE 8ÐCANADIAN ORIFICE SIZE

GAS

SEA LEVEL

HIGH ALTITUDE

0Ð2000 FT

2000Ð4500 FT

 

Natural

43

44

Propane

54

55

 

 

 

2.Set temperature rise.

Furnace must operate within range of temperature rise specified on the unit rating plate. Determine the air tem- perature rise as follows.

a.Place duct thermometers in return and supply ducts as near furnace as possible. Be sure thermometers do not "see" heat exchangers so that radiant heat will not affect thermometer readings. This is particularly important with straight-run ducts.

b.When thermometer readings stabilize, subtract return-air temperature from supply-air temperature to determine temperature rise.

c.Adjust air temperature rise by adjusting blower speed. Increase blower speed to reduce temperature rise. De- crease blower speed to increase temperature rise.

WARNING: Disconnect the electrical power before changing the speed tap. A failure to follow this warning can cause personal injury.

d. To change blower motor speed selections for heating mode, remove blower motor lead from control board HEAT terminal. (See Fig. 11.) Select desired blower motor speed lead from 1 of the other terminals and relocate it to HEAT terminal. See Table 9 for lead color identification. Reconnect original lead on SPARE termi- nal.

CAUTION: Recheck temperature rise. It must be within limits specified on unit rating plate. Recommended op- eration is at midpoint of rise or above.

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Contents Safety Considerations Electrostatic Discharge ESD PrecautionsÐ1Ð Ðminimum Clearances from Combustible MaterialsElectrostatic Discharge ESD Precautions Procedure ÐdimensionsÐ2Ð Unit Size Vent Conn SHIP. WT LBLocation IntroductionII. AIR for Combustion and Ventilation Confined Space Unconfined SpaceÐ4Ð 395CAV Furnace Minimum SQ FT with Input Btuh 2 FT CeilingIII. Filter Arrangement Ð5ÐIV. Leveling Legs if Required GAS Piping Ðfilter InformationÐ6Ð Ðmaximum Capacity of PipeAccessories WiringVIII. START-UP, ADJUSTMENT, and Safety Check VI. Electrical ConnectionsÐ8Ð Ðelectrical DataSequence of Operation Ð9Ð ÐControl BoardPCB → ÐUnit Wiring DiagramAdjustments Start-up ProceduresGAS Specific Gravity of Natural GAS Heat Value ExampleBTU/CU FT → ÐRedundant Automatic Gas Control Valve Ðgas Rate CU FT/HRÐcanadian Orifice Size GAS SEA Level High AltitudeÐspeed Selector ChecklistColor Speed Factory Attached to Service Training Ð16Ð