Bradford-White Corp SX), D4504S*F(BN Abnormal Operation cont’d Temperature Sensor Fault

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Sequence of Operation

Abnormal Operation (cont’d)

2.Temperature Sensor Fault:

A)Temperature Sensor Open Circuit: The gas control immediately turns off all out- puts and proceeds to flash 8 times then 3 times with a three second pause. The error self clears if the fault clears for at least 15 seconds.

B) Thermal well sensors not reading the same temperature within ±5.5°F: The gas control immediately turns off all outputs and proceeds to flash 8 times then 3 times with three second pause. The error self clears if the fault clears for at least 15 sec- onds.

C)Water Temperature in excess of ECO (Energy Cut Off) Limit: The gas control immediately turns off the pilot and main valves. The gas control LED proceeds to flash 4 times with a 3 second pause.

To reset the gas control, rotate the setpoint knob to the minimum setting for at least 6 seconds before returning to desired temperature setting.

3.Damper Safety Circuit Fault:

A)Damper Failed to Open: The gas control proceeds to flash 3 times with a three second pause. The gas control waits 5 minutes, and then tries to open the damper again.

B)Damper Failed to Close: The gas control proceeds to flash 2 times with a three second pause. The gas control waits 5 minutes, and then tries to open the damper again.

4.Trial for Ignition Fault:

A)Damper Jostled During Trial: The gas control stops the trial for ignition. The gas control proceeds to flash 3 times with a three second pause. The gas control waits 5 minutes, and then tries to open the damper again.

B)Flame Not Sensed: The gas control energizes the spark igniter attempting to light the pilot and prove flame. If flame is not sensed within 90 seconds, the spark igniter turns off, the pilot valve is closed. The gas control LED flashes 6 times then 1 time with 3 second pause. The control waits 5 minutes before re- peating the ignition sequence.

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Image 11 Contents
Service Manual Table of Contents Page Page Introduction Bradford White Defender Safety SystemHow the Safety System Works IntroductionHow to Use this Manual How to Use this Manual Specifications Wiring Diagram Normal Heating Sequence Power Up SequenceDamper Powered Open Sequence of OperationNormal Heating Sequence cont’d Trial for Ignition Fault Abnormal Operation cont’d Temperature Sensor FaultDamper Safety Circuit Fault Abnormal Operation cont’d Flame Sensing Fault Probable Cause Service Procedure TroubleshootingLED Status Control Status Probable Cause Service Procedure Burner Inspection Burner MaintenanceBurner Cleaning Procedure Right side inner door Main burner Orifice Pilot Inspection, Testing and Replacement Pilot MaintenanceBurner Cleaning Procedure cont’d Pilot Inspection, Testing and Replacement cont’d Damper Removal & Installation Damper ReplacementDamper Removal & Installation cont’d Thermal Well Testing Thermal Well TestingDetermine Water Temperature Inside Tank Determine Tank TemperatureThermal Well Testing cont’d Gas Control & Thermal Well Removal From Water Heater Component DisassemblySensor Resistance at Various Temperatures Gas Control Removal From Thermal Well Gas Control RemovalGas Control & Thermal Well Removal From Water Heater cont’d Gas Control Removal From Thermal Well cont’d Gas Control AssemblyGas Control Assembly to the Thermal Well Gas Control Assembly to the Thermal Well cont’d VAC Circuit Trace Flammable Vapor Sensor TestingFlammable Vapor Sensor Testing Dip Tube Inspection Dip Tube Inspection and ReplacementAnode Inspection Anode Inspection and ReplacementDamper Removal Remove the Damper to Gain Access to the Flue BaffleRemove the Damper to Gain Access to the Flue Baffle cont’d Inner Door Removal Inner Door Removal ProcedureInner Door Gasket Replacement Procedure Inner Door Gasket ReplacementInner Door Removal Procedure cont’d Inner Door Installation with Gasket Inner Door InstallationDamper Relay Installation Arrestor CleaningScreenLok Flame Arrestor Cleaning Procedure Damper Relay Installation cont’d Damper Relay InstallationConnect the other ends of the relay harness, as shown Common Terms Common TermsPart Name and Description Parts ListParts@bradfordwhite.com Techserv@bradfordwhite.com