Bradford-White Corp D4504SF(BN, D4403SF(BN, SX) Gas Control Removal From Thermal Well

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Gas Control Removal

Gas Control & Thermal Well Removal From Water Heater (cont’d)

Step 4. Disconnect the pilot tube using a 7/16” wrench and the main burner feedline with a 3/4” wrench from the gas control.

Pilot and main

feedlines

Step 5. Disconnect the wire harnesses and spark igniter/ flame sense wire from the gas control.

Gas control

Spark igniter/flame

sensor wire

Step 6. Remove the gas control &

thermal well by rotating the flats of the Thermal Well counter clockwise using a 1-5/16” wrench.

Flats of thermal

well

Gas Control Removal From Thermal Well

Following the steps below allows for the removal of the gas control from the thermal well without removing the thermal well from the tank.

Step 1. Move the gas control power switch to the “OFF” position.

Gas control power

switch

Step 2. Unplug the water heater from the wall outlet.

Damper (water

heater) power cord

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Contents

Service Manual Table of Contents Page Page Bradford White Defender Safety System How the Safety System WorksIntroduction IntroductionHow to Use this Manual How to Use this ManualSpecifications Wiring Diagram Power Up Sequence Damper Powered OpenSequence of Operation Normal Heating SequenceNormal Heating Sequence cont’d Abnormal Operation cont’d Temperature Sensor Fault Damper Safety Circuit FaultTrial for Ignition Fault Abnormal Operation cont’d Flame Sensing Fault Troubleshooting Probable Cause Service ProcedureLED Status Control Status Probable Cause Service Procedure Burner Maintenance Burner Cleaning ProcedureBurner Inspection Right side inner door Main burner Orifice Pilot Maintenance Burner Cleaning Procedure cont’dPilot Inspection, Testing and Replacement Pilot Inspection, Testing and Replacement cont’d Damper Replacement Damper Removal & Installation Damper Removal & Installation cont’d Thermal Well Testing Thermal Well TestingDetermine Tank Temperature Thermal Well Testing cont’dDetermine Water Temperature Inside Tank Component Disassembly Sensor Resistance at Various TemperaturesGas Control & Thermal Well Removal From Water Heater Gas Control Removal Gas Control & Thermal Well Removal From Water Heater cont’dGas Control Removal From Thermal Well Gas Control Assembly Gas Control Assembly to the Thermal WellGas Control Removal From Thermal Well cont’d Gas Control Assembly to the Thermal Well cont’d Flammable Vapor Sensor Testing Flammable Vapor Sensor TestingVAC Circuit Trace Dip Tube Inspection and Replacement Dip Tube InspectionAnode Inspection and Replacement Anode InspectionRemove the Damper to Gain Access to the Flue Baffle Damper RemovalRemove the Damper to Gain Access to the Flue Baffle cont’d Inner Door Removal Procedure Inner Door RemovalInner Door Gasket Replacement Inner Door Removal Procedure cont’dInner Door Gasket Replacement Procedure Inner Door Installation Inner Door Installation with GasketArrestor Cleaning ScreenLok Flame Arrestor Cleaning ProcedureDamper Relay Installation Damper Relay Installation Damper Relay Installation cont’dConnect the other ends of the relay harness, as shown Common Terms Common TermsParts List Part Name and DescriptionParts@bradfordwhite.com Techserv@bradfordwhite.com