Bradford-White Corp D4403S*F(BN, D4504S*F(BN Damper Replacement, Damper Removal & Installation

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Damper Replacement

Pilot Inspection, Testing and Replacement (cont’d)

Step 14. Visually inspect the pilot tubing for kinks or cracks. If damage is found, replace the pilot assembly.

Step 15. Inspect the pilot tubing and pilot orifice for blockages:

a)Remove ferrule nut from the bottom of the pilot assembly using a 7/16" wrench.

b) Remove the pilot tube and pilot orifice.

c)Inspect the pilot tubing and pilot orifice for blockages. Clean or replace, as necessary.

Step 16. Reassemble the pilot assembly and install it on the main feedline. Reinstall the burner assembly into the combustion chamber. Restore the gas supply and check for gas leaks.

Step 17. To resume operation, follow the instructions located on the water heater lighting instruction label. Or, use the lighting instructions located in the water heater installation and operating manual.

Damper Removal & Installation

Step 1. Move the gas control power switch to the “OFF” position.

Gas control power

switch

Step 2. Unplug the water heater from the wall outlet.

Damper (water

heater) power cord

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Image 19 Contents
Service Manual Table of Contents Page Page Introduction Bradford White Defender Safety SystemHow the Safety System Works IntroductionHow to Use this Manual How to Use this ManualSpecifications Wiring Diagram Normal Heating Sequence Power Up SequenceDamper Powered Open Sequence of OperationNormal Heating Sequence cont’d Damper Safety Circuit Fault Abnormal Operation cont’d Temperature Sensor FaultTrial for Ignition Fault Abnormal Operation cont’d Flame Sensing Fault Probable Cause Service Procedure TroubleshootingLED Status Control Status Probable Cause Service Procedure Burner Cleaning Procedure Burner Maintenance Burner Inspection Right side inner door Main burner Orifice Burner Cleaning Procedure cont’d Pilot MaintenancePilot Inspection, Testing and Replacement Pilot Inspection, Testing and Replacement cont’d Damper Removal & Installation Damper ReplacementDamper Removal & Installation cont’d Thermal Well Testing Thermal Well TestingThermal Well Testing cont’d Determine Tank TemperatureDetermine Water Temperature Inside Tank Sensor Resistance at Various Temperatures Component DisassemblyGas Control & Thermal Well Removal From Water Heater Gas Control & Thermal Well Removal From Water Heater cont’d Gas Control RemovalGas Control Removal From Thermal Well Gas Control Assembly to the Thermal Well Gas Control AssemblyGas Control Removal From Thermal Well cont’d Gas Control Assembly to the Thermal Well cont’d Flammable Vapor Sensor Testing Flammable Vapor Sensor TestingVAC Circuit Trace Dip Tube Inspection Dip Tube Inspection and ReplacementAnode Inspection Anode Inspection and ReplacementDamper Removal Remove the Damper to Gain Access to the Flue BaffleRemove the Damper to Gain Access to the Flue Baffle cont’d Inner Door Removal Inner Door Removal ProcedureInner Door Removal Procedure cont’d Inner Door Gasket ReplacementInner Door Gasket Replacement Procedure Inner Door Installation with Gasket Inner Door InstallationScreenLok Flame Arrestor Cleaning Procedure Arrestor CleaningDamper Relay Installation Damper Relay Installation cont’d Damper Relay InstallationConnect the other ends of the relay harness, as shown Common Terms Common TermsPart Name and Description Parts ListParts@bradfordwhite.com Techserv@bradfordwhite.com