Bradford-White Corp EFR-1-60T1206EN, EFR160T120 Section XI Diagnostic and Troubleshooting Guide

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SECTION XI: DIAGNOSTIC AND TROUBLESHOOTING GUIDE

DIRECT SPARK HONEYWELL INTEGRATED CONTROL SYSTEM

SEQUENCE OF OPERATION

1.When the tank temperature drops below the temperature setpoint on the display, the control sends power to the combustion blower for a 30 second pre-purge period.

2.At the end of the pre-purge period, the control sends high voltage through the spark cable to the spark rod to spark to the burner. The gas valve also opens. If the burner lights, a microamp current is generated through the flame sense rod allowing the control to detect burner flame. The sparking then ceases and the flame is monitored by the flame sense circuit until the tank temperature reaches the thermostat setpoint and turns off the gas valve.

3.If the burner fails to light, the gas valve closes, sparking to the burner stops, and the combustion blower continues to operate for 60 seconds to purge the heat exchanger of unburned gas. The ignition trial is repeated. The control will make 3 attempts to ignite the burner. If the burner fails to light after the third attempt, the control enters “Soft Lockout”, which is an idle period for 60 minutes. There will be an error code 62 or 63 shown on the water heater display indicating that the control cycled through the maximum number of ignition retries for ignition. The control will make another 3 ignition attempts after the 1 hour waiting period.

4.If the exhaust vent terminal should become blocked or the condensate drain becomes plugged, the exhaust vent pressure switch will open and the gas valve closes. The combustion blower will continue to operate. An error code 29 is shown on the water heater display. Removing the blockage will resume normal operation.

5.The burner flame is monitored by the flame sense circuit and if the flame should extinguish, the gas valve closes and the combustion blower will operate to purge the heat exchanger before making an attempt to relight the burner. There may be 3 attempts to relight the burner before going into the Soft Lockout period explained previously.

6.The burner will continue to operate during the heating cycle until the tank temperature reaches the setpoint. The gas valve opens and the combustion blower continues to operate for 30 seconds to purge the heat exchanger of flue gases.

7.If for some reason, the tank temperature should exceed 200°F (93°C), then the control closes the gas valve and goes into a “Hard Lockout” state and will not operate until reset by a qualified service person. The display will read error code “65”, which indicates the tank high limit temperature has been exceeded. No attempt should be made to reset the control until a service person has corrected the cause of the high limit condition. Refer to the diagnostic service section at the end of this Installation and Operating Instruction Manual.

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Contents What to do if YOU Smell GAS With Troubleshooting GuideTable of Contents Page Do not Operate the Appliance Until the Leakage is Corrected Dimensions Inches Section II SpecificationsSection III General Information FeaturesTemperature and Pressure Relief Valve Condensate Elbow With Trap Do not Operate the Appliance Until the Leakage is Corrected Section IV Installation InstructionsUnpacking Minimum Clearance To Combustible Material Location Remove CrateAIR Requirements Confined Space Typical Installation IllustrationMechanical Exhausting of Room AIR Unconfined SpaceTypical Front Inlet Connection Typical Two Water Heater Connection Section V Water Connections Instructions for ConnectionsScalding Alternate Space Heating Water Connections Approximate TIME/TEMPERATURE Relationships in ScaldsSection VI Venting Page Venting Direct Vent InstallationCanadian US Installations2 Installations1 Direct Vent Terminal Clearances Page Typical Horizontal Direct Vent System Typical Vertical Direct Vent System Installation Cm PVC, Cpvc Power Vent InstallationPage Typical Horizontal Power Vent System Typical Vertical Power Vent System Installation Power Vent Maximum Vent Length Multiple INTAKE/EXHAUST Terminal Separation Distances Concentric Vent Terminal Installation Procedure Vertical InstallationRain Cap to Small Vent Pipe Assembly Vent Pipe Preparation Horizontal InstallationSection VII GAS Connections Initial PreparationSelection of Materials GAS Pressure Regulation GAS Meter Size Natural Gases onlySection Viii Electrical Connections Wiring Diagram and SchematicSequence of Operation Section IX Operating InstructionsGeneral Instructions To Fill the Water HeaterLighting and SHUT-DOWN Instructions For Your Safety Read Before LightingTemperature Adjustment Read Operational Status IndicatorOr Service Needed Reads Idle or HeatingSetpoint flashes for 10 seconds Press SET Button for setting to take effect immediatelyTo Decrease Setpoint Temperature Changes to C Press selectPress select Step Symbol F/C Stops FlashingPress Set Setpoint shown in FSection X Maintenance GeneralBurner Flame Check Sight Glass Location Maintenance ScheduleSediment and Lime Scale Removal Flushing Water HeaterDraining Water Heater Filling Water HeaterAnode Inspection and Replacement Drain Valve and Tank Access PanelRelief Valve Combustion System Inspection Vent and AIR Intake SystemSection XI Diagnostic and Troubleshooting Guide Max Setpoint Next to Temperature Setpoint value Max Setpoint value Water Heater Display Water Heater DisplayHeating No current error codes Max Setpoint Flashes Max Setpoint stops flashing Max Setpoint continues to flashTo Display Flame Sense Current of the Pilot Flame Sensor Display of Water TemperatureSetpoint Flashes To Display and Change Temperature SetpointSetpoint Stops Flashing Flashes Changes to C F/C FlashesSymbol Stops Flashing Press for 3 seconds to reset control in service mode How to reset the control from Lockout ConditionsResetting Error Codes in Soft Lockout Condition Resetting Error Codes in Hard Lockout ConditionError Code History To view previous error codesNo Current Error Code No Error Code Shown for Code Index Error Code IndexStored Error Code For Code Index #9 ExitingSELECTServiceSETMode Page Procedure for Checking Thermostat Sensors EF Series Water Heater Section XII Parts ListCombustion Surround Assembly Ignition Control Assembly Combustion Assembly pictured previous
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EFR-1-60T1206EN, EFR160T120 specifications

Bradford-White Corporation is a leading manufacturer of residential and commercial water heating solutions, and one of its standout products is the EFR160T120, also known as the EFR-1-60T1206EN. This innovative electric water heater is designed for those seeking reliable performance, energy efficiency, and long-lasting durability.

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