American Water Heater RESIDENTIAL HYBRID ELECTRIC HEAT PUMP WATER HEATER Replacement Elements

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General Service information

• Volts times Amps = Watts

• Element Cycling:

• Watts divided by Volts = Amps

Most two-element water heaters are non-

• Replacement Elements:

simultaneous. In other words, only one element

operates at a time.

 

Use replacement elements that are rated at the

If the upper element fails, the customer will lose hot

same wattage, voltage and shape indicated on

water. (Power switches to the lower element only

the heater model and rating plate. Installing an

after the water at the top of the tank is heated.) If

element with a higher voltage rating or wattage

the lower element or thermostat fails, the customer

output may create a safety hazard. (It could

should still have hot water in the top 1/3 of the tank.

overload the heater wiring, the supply wiring, or the

 

fusing.) Installing an element with a lower wattage

Also, with two-element water heaters, the lower

or voltage rating will reduce performance.

element and thermostat will cycle more frequently

Also, select replacement elements with the most

than the upper element and thermostat. For this

reason, the lower element will normally accumulate

surface area (low watt density) available for your

lime faster and fail more often than the upper

water heater. By spreading the heat of the element

element. This increased cycling also causes

over a greater area, the lime (calcium) buildup rate

lower thermostats to fail more often than upper

should be reduced.

thermostats.

 

Elements constructed of Incoloy are much more

 

durable than zinc-coated copper elements.

 

Routine Preventive Maintenance

At least monthly, a visual inspection should be made of the following:

Air Filter (Remove and inspect, clean if needed, and reinstall).

Condensate drain pan and condensate lines.

The lower metal drain pan for standing water which may indicate a clogged condensate drain pan, condensate lines, or plumbing leak.

Leaking or damaged water piping.

Presence of corrosive materials in the installation area.

Presence of combustible materials near the water heater.

After servicing this water heater, check to make sure it is working properly, see “Operational Overview/Initial Start Up” (p.12)

IMPORTANT: If you lack the necessary skills required to properly perform this visual inspection, you should not proceed, but get help from a qualified person.

Cleaning/Replacing the Air Filter

Air Filter Cleaning/Replacement

IMPORTANT: Before attempting to clean or replace the air filter, press the power button to place the water heater in Standby Mode and turn-off power to the water heater at the circuit breaker/fuse box.

1.Locate the screw securing the filter panel to the heat pump shroud and remove it.

2.Remove (slide) the filter from the unit.

3.If you are replacing the filter, skip to step 4. To clean the filter, use a vacuum with a hose attachment to remove any dust or debris.

4.Place the new or cleaned filter into the filter panel and secure the filter to the shroud with the screw loosened earlier. Use the slots for guides when inserting the filter into the water heater and replace the screws.

5.Restore power to the water heater and press the power button to turn the water heater on. NOTE: The water heater will conduct a system diagnostic prior to operation.

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Contents HPE10260H045DV 60 GAL HPE10280H045DV 80 GAL Service HandbookTable of Contents Certifications and Approvals IntroductionTerms, Definitions and Formulas Explosion Hazard Safety PrecautionsInstallation Checklist Symptom Cause Solution Potential Installation IssuesDry Fire Element Protection Powered Anode OperationChecking the Powered Anode for Proper Operation Water Piping System Piping InstallationDischarge Line Temperature and Pressure Relief ValveTemperature & Pressure Relief Valve Closed System/Thermal ExpansionAir Filter Cleaning/Replacement General Service informationCleaning/Replacing the Air Filter Routine Preventive MaintenanceUser Interface Module Overview Operating Mode DescriptionsOperational Overview Heat Pump Water Heater OperationTurning the Unit On Adjusting Set Point TemperatureSelecting Operating Mode Operating Your Heat Pump Water HeaterHeat Pump Water Heater Control Board Overview Control Board OverviewSection a of Control Board RY 203 Upper Element Relay CN 203 Powered AnodeSection B of Control Board Section C of Control Board CN 204 Upper and Lower tank water temperature sensorsCN 212 Temperature Sensors Section C of Control Board con’t Heater Wiring Diagram Wiring Diagram for Models With RelayFIigure Wiring Diagram for Non-Relay ModelsScreen Message Meaning Accessing the Maintenance DisplayInterpreting the fault code history Accessing the Maintenance DisplayPreparing for the Test IIA. Testing for a Burned Out ElementIIB. Testing for a Grounded Element Element Test Continuity TesterElement Test OhmMeter Heating Element Replacement Relay Number Load Check Pins Energy Cutout ECO Switch TroubleshootingECO Function and Troubleshooting Resetting a tripped ECOChecking the Run Capacitor Removing the Top Housing Shroud Powered Anode Troubleshooting and ReplacementRemoving the Powered Anode Replacing the Powered AnodeValues with 240 VAC input Compressor Check Flow ChartCheck Voltage Resistance ± 5%Powered Anode Check Flow Chart UIM Fan Check Flow ChartFan Check Flow Chart Overview Temperature SensorsTemperature Sensor Resistance Measurement Sensor Connector Chart PinsChart #1 Resistance vs. Temperature ChartsChart #3 Pressure-Temperature Chart for Refrigerant R-134aImportant Do not damage the fan blades Cleaning the EvaporatorImportant Do not spray cleaner on the fan motor Problem Possible Cause TEST/CORRECTIVE Action Troubleshooting Common Service ProblemsCap T&P discharge pipe Operating CostsPopping, rumbling Drain valve, reliefValve, etc Crackling, gurglingFan Connect Fault Heat pump fan circuit is open Fault Code Troubleshooting GuideFault Code Troubleshooting Guide Heat Pump High Pressure Fault High pressure switch is open Low Water Level Alarm The tank is not full of waterHeat Pump Low Pressure Fault Lower pressure switch is open Main Control Board Eeprom Fault Main board failure Main Control Board Crystal Fault Main board failureMain Control Board RAM Fault Main board failure Main Control Board ROM Fault Main board failurePower Anode Over Current Powered anode circuit not working Low Supply Voltage Fault Very low input voltageNo Display on User Interface Module UIM Power Anode ADC Error Powered anode circuit not workingDraining and Filling the Water Heater Draining and Filling the Water HeaterDisposal of Condensate Condensate Pump TroubleshootingCondensate Drain Maintenance Part Number

RESIDENTIAL HYBRID ELECTRIC HEAT PUMP WATER HEATER, HPE10260H045DV, HPE10280H045DV specifications

The American Water Heater HPE10280H045DV and HPE10260H045DV are pioneering residential hybrid electric heat pump water heaters designed to deliver energy-efficient performance while meeting the hot water demands of modern households. These innovative units fuse traditional electric heating with advanced heat pump technology, allowing for significant reductions in energy consumption compared to conventional electric water heaters.

One of the primary features of these hybrid models is their outstanding energy efficiency ratings. Both units typically achieve an impressive Energy Factor (EF) that reflects their ability to convert electricity into hot water. By utilizing ambient air to heat water, these heat pump water heaters pull in heat from the surrounding environment and transfer it to the water, thus consuming less electricity. This technology not only reduces energy bills but also decreases the overall carbon footprint of the home.

The HPE10280H045DV and HPE10260H045DV boast a sleek, compact design that allows for flexible installation options, making them suitable for various locations within a home. Their user-friendly digital interface provides homeowners with intuitive controls to manage temperature settings and monitor performance. These models are equipped with smart technology that includes an intuitive display for adjusting modes and settings. They feature selectable operating modes, including electric, heat pump, and hybrid, allowing users to choose the most efficient heating method based on current needs.

In terms of capacity, the HPE10280H045DV offers a substantial 80-gallon tank, while the HPE10260H045DV provides a 60-gallon capacity, ensuring that households of different sizes can enjoy ample hot water for showers, laundry, and dishwashing simultaneously. Both models are designed with durability in mind, featuring robust components and corrosion-resistant tanks that promise longevity and maintenance-free operations.

Another significant aspect of these hybrid water heaters is their whisper-quiet operation, which makes them ideal for installation in living spaces or areas close to bedrooms. The noise level is minimized by the efficient insulation and placement of the compressor, ensuring that the serenity of the home is maintained.

In summary, the American Water Heater HPE10280H045DV and HPE10260H045DV represent a leap forward in the water heating industry, combining innovative heat pump technology with user-friendly features, energy efficiency, and ample capacity, making them an excellent choice for environmentally conscious homeowners looking for reliable hot water solutions.