A.O. Smith BTF-75 Installation of Vent SYSTEM, Sidewall, Installation of Vertical Vent System

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INSTALLATION OF VENT SYSTEM, SIDEWALL

With the route of the venting system and selection of materials completed, as discussed in section of this manual titled PLANNING THE VENT SYSTEM, the through the wall vent terminal in place and the first section of piping, up to first elbow, installed at the blower it is time to complete the installation of the venting system for the sidewall installation.

Before completing the installation of the venting system be sure to read the sections of this manual discussing the proper method of cutting and cementing PVC pipe and fittings: VENT PIPE PREPARATION.

It is recommended that the completion of the venting system start at the blower assembly and run to the coupling on the inside wall of the vent terminal, Figure 5.

The vent system piping should be supported every 5 feet of vertical run and every 3 feet of horizontal run. All piping and fittings must be joined by the proper procedures as described under: VENT PIPE PREPARATION.

FIGURE8

INSTALLATION OF VERTICAL VENT SYSTEM

This unit is approved for venting through the roof with only the vent terminal that is included with the unit, see Figure 9. A proper flashing or "BOOT" should be used to seal the pipe where it exits the roof. The total vent system should not exceed the thirty (30) equivalent feet of 3 inch pipe or sixty (60) equivalent feet of 4 inch pipe as listed in Table 1.

NOTE: The equivalent feet of pipe listed above are exclusive of the "TEE" termination with installed screens.

Provide support for all pipe protruding through the roof. All piping should be properly secured. The vent system piping should be supported every 5 feet of vertical run and every 3 feet of horizontal run. All piping and fittings must be joined by the proper procedures as described under:

VENTPIPEPREPARATION.

IMPORTANT

The vent system must terminate so that proper clearances are maintained as cited in local codes or the latest edition of the National Fuel Gas Code, ANSI Z223.1 and as listed below:

1.Vent Termination must extend a minimum of 12 inches above roof or 12 inches above the anticipated snow level to prevent blockage of the vent termination.

2.The venting system shall terminate at least four (4) feet from or one

(1) foot above any gable, dormer or other roof structure with building interior access; i.e., vent, window, etc.

3.The venting system shall terminate three (3) feet above any forced air inlet located within ten feet.

FIGURE9

VENT PIPE PREPARATION

1.INITIAL PREPARATION

A.Make sure the solvent cement you are planning to use is designed for the specific application you are attempting.

B.Know the physical and chemical characteristics and limitations of the PVC and CPVC piping materials that you are about to use.

C.Know the reputation of your manufacturer and their products.

D.Know your own qualifications or those of your contractor. The solvent welding technique of joining PVC and CPVC pipe is a specialized skill just as any other pipe fitting technique.

E.Closely supervise the installation and inspect the finished job before start-up.

F.Contact the manufacturer, supplier, or competent consulting agency if you have any questions about the application or installation of PVC and CPVC pipe.

G.Take the time and effort to do a professional job. Shortcuts will only cause you problems and delays in start-up. By far, the majority of failures in PVC and CPVC systems are the result of shortcuts and/or improper joining techniques.

2.SELECTION OF MATERIALS

Cutting Device - Saw or Pipe Cutter

Deburring Tool, Knife, File, or Beveling Machine (2" and above)

Brush - Pure Bristle

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Contents Commercial GAS, GLASS-LINED, TANK-TYPE Water Heater SmartValve is a Registered Trademark of Honeywell IncRecovery Capacities ROUGH-IN-DIMENSIONSALL Dimensions in Inches ForewordTable of Contents General Safety InformationInstallation Confined Space AIR RequirementsUnconfined Space Water ConnectionsRelief Valve Single TemperatureClosed Water System Venting Vent Pipe TerminationPlanning the Vent System If using 3 inch vent pipeIf using 4 inch vent pipe Number Maximum Elbows Pipe FeetVent Terminal INSTALLATION, Sidewall Installation of Sidewall Vent SystemPreparation of Blower Assembly Power Vent Wiring Schematic Figure Vent Pipe Preparation Installation of Vent SYSTEM, SidewallInstallation of Vertical Vent System Initial PreparationMaking the Joint PrimerCement Step aConnection of GAS Pipe OperationGAS Connections To Operate the HeaterWhat to do if YOU Smell GAS WatertemperatureadjustmentDo not TRY to Light the Burner by Hand Do not TRY to Light the Burner by HandWater Temperature Adjusting Dial MaintenanceTemperature Regulation PurgingVenting System High Temperature CUT-OFF SwitchPower Venter Maintenance ValveCondensation Service and RepairTrouble Shooting Cathodic PROTECTION-ANODEAbove 170 F TroubleshootingVent Pipe TOO HOT Yellow FlameOFF Troubleshooting with the LEDFlash Turn on GAS Supply Plug Check for Proper Voltage ATYES Replace HSITank Service and Repair ExpensesClaim Procedure ALL Other Parts