A.O. Smith BTF-75 warranty Check for Proper Voltage AT, Yes, Turn on GAS Supply Plug, Replace HSI

Page 19

SV9560/SV9570 SMARTVALVE® WATER HEATER CONTROL

TROUBLESHOOTING GUIDE

START

l

 

 

1

 

 

 

 

NO

 

CHECK FOR PROPER VOLTAGE AT

 

 

 

CONTROL HARNESS (SEE INSET A).

 

 

VOLTAGE SHOULD BE 120V

 

 

BETWEEN 120V COMMON AND

 

 

120V HOT.

 

 

 

 

 

 

 

YES

 

 

 

 

NO

 

TURN ON GAS SUPPLY PLUG

 

 

 

HARNESS INTO SmartValve®

 

 

CONTROL. INITIATE A REQUEST

 

 

FOR HEAT. COMBUSTION BLOWER

 

 

SHOULD BE ON AND PREPURGED.

 

 

 

 

 

NOTE: BEFORE TROUBLESHOOTING BECOME FAMILIAR WITH THE STARTUP AND CHECKOUT PROCEDURE.

CHECK:

LINE VOLTAGE POWER

WIRING

WARNING

Line Voltage Hazard.

Can cause property damage, severe injury or death.

Only a trained, experienced service technician should perform this trouble- shooting. Be certain to avoid contact with pressure switch and/or electrical connections.

CHECK:

IS AIR PROOFING SWITCH STUCK OR CLOSED.

IS THE FLUE BLOCKED.

IS THE WIRING CONNECTED PROPERLY TO THE SWITCH AND COMBUSTION BLOWER.

IGNITER WARMS UP AND GLOWS RED.

NO

WITH IGNITER CABLE CONNECTED, MEASURE VOLTAGE AT HSI ELEMENT OUTPUT (SEE INSET B) 120V NOMINAL CHECK DAMAGED OR BROKEN HSI ELEMENT.

WARNING

 

 

 

 

Line Voltage Hazard.

 

 

 

 

Can cause property damage,

NO

severe injury or death.

 

 

 

 

Only a trained, experienced service

 

 

 

 

technician should perform this trouble-

 

 

shooting. Be certain to avoid contact

 

 

with pressure switch and/or electrical

 

 

connections.

 

 

 

 

 

 

 

 

 

 

 

YES

1

 

 

 

 

 

 

 

 

 

REPLACE HSI

REPLACE SmartValve® CONTROL

MAIN VALVE OPENS AND MAIN BURNER LIGHTS.

SYSTEM IS OKAY.

NO

CHECK:

IS THE APPLIANCE EARTH GROUNDED (120V BETWEEN HOT AND CHASSIS GROUND).

IS GAS SUPPLY OFF OR TOO LOW PRESSURE TO OPERATE THE CONTROL.

DOES BURNER FLAME MAKE GOOD CONTACT WITH THE FLAME ROD.

IS FLAME SENSE ROD CONTAMINATED OR IN AN INCORRECT LOCATION.

IS THERE APPROXIMATELY 100 VAV BETWEEN FLAME ROD AND BURNER PAN WITH 120VAC INPUT TO CONTROL.

IF ALL OF THE ABOVE ARE GOOD, REPLACE IGNITER AND FLAME ROD ASSEMBLY.

CYCLE THERMOSTAT OFF AND BACK ON

1WHEN MEASURING VOLTAGE AT CONNECTIONS, USE CARE TO ASSURE TERMINALS ARE NOT DAMAGED.

NO

MAIN BURNER LIGHTS

 

REPLACE SmartValve® CONTROL

 

19

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Contents SmartValve is a Registered Trademark of Honeywell Inc Commercial GAS, GLASS-LINED, TANK-TYPE Water HeaterForeword ROUGH-IN-DIMENSIONSALL Dimensions in Inches Recovery CapacitiesGeneral Safety Information Table of ContentsInstallation Water Connections AIR RequirementsUnconfined Space Confined SpaceVent Pipe Termination Single TemperatureClosed Water System Venting Relief ValveNumber Maximum Elbows Pipe Feet If using 3 inch vent pipeIf using 4 inch vent pipe Planning the Vent SystemVent Terminal INSTALLATION, Sidewall Installation of Sidewall Vent SystemPreparation of Blower Assembly Power Vent Wiring Schematic Figure Initial Preparation Installation of Vent SYSTEM, SidewallInstallation of Vertical Vent System Vent Pipe PreparationStep a PrimerCement Making the JointTo Operate the Heater OperationGAS Connections Connection of GAS PipeDo not TRY to Light the Burner by Hand WatertemperatureadjustmentDo not TRY to Light the Burner by Hand What to do if YOU Smell GASPurging MaintenanceTemperature Regulation Water Temperature Adjusting DialValve High Temperature CUT-OFF SwitchPower Venter Maintenance Venting SystemCathodic PROTECTION-ANODE Service and RepairTrouble Shooting CondensationYellow Flame TroubleshootingVent Pipe TOO HOT Above 170 FOFF Troubleshooting with the LEDFlash Replace HSI Check for Proper Voltage ATYES Turn on GAS Supply PlugALL Other Parts Service and Repair ExpensesClaim Procedure Tank