A.O. Smith 317443-000 Installing the new water heater, Chemical Vapor Corrosion, Water Piping

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installing the new water heater

CHEMICAL VAPOR CORROSION

CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY OCCUR IF AIR FOR COMBUSTION CONTAINS CERTAIN CHEMICAL VAPORS. SUCH CORROSION MAY RESULT IN FAILURE AND RISK OF ASPHYXIATION.

Spray can propellants, cleaning solvents, refrigerator and air conditioning refrigerants, swimming pool chemicals, calcium and sodium chloride (water softener salt), waxes, and process chemicals are typical compounds which are potentially corrosive.

Do not store products of this sort near the heater. Also, air which is brought in contact with the heater should not contain any of these chemicals. If necessary, uncontaminated air should be obtained from remote or outside sources. The limited warranty is voided when failure of water heater is due to a corrosive atmosphere. (See limited warranty for complete terms and conditions).

Water Piping

HOTTER WATER CAN SCALD:

Water heaters are intended to produce hot water. Water heated to a temperature which will satisfy space heating, clothes washing, dish washing, cleaning and other sanitizing needs can scald and permanently injure you upon contact. Some people are more likely to be permanently injured by hot water than others. These include the elderly, children, the physically or developmentally disabled. If anyone using hot water fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap, then you must take special precautions. In addition to using the lowest possible temperature setting that satisfies your hot water needs, a means such as a *mixing valve, should be used at the hot water taps used by these people or at the water heater, see Figure 6. Valves for reducing point of use temperature by mixing cold and hot water are also available:

Consult a Qualified Installer or Service Agency. Follow manufacturer’s instructions for installation of the valves. Before changing the factory setting on the thermostat, read the “Temperature Regulation” section in this manual.

This water heater shall not be connected to any heating systems or component(s) used with a non-potable water heating appliance.

All piping components connected to this unit for space heating applications shall be suitable for use with potable water.

Toxic chemicals, such as those used for boiler treatment shall not be introduced into this system.

When the system requires water for space heating at temperatures higher than required for domestic water purposes, a tempering valve must be installed. Please refer to Figure 8 for suggested piping arrangement.

Power Supply

The water heaters covered in this manual require a 120 VAC, 1Ø (single phase), 60Hz, 15 amp power supply and must also be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/ NFPA 70.

Power Fluctuations and Electrical Noise

The water heater’s control system requires a source of stable clean electricity for proper operation. Connecting the water heater to a branch circuit that is subject to fluctuations in voltage level or electrical line noise such as EMI (electro magnetic interference) or RFI (radio frequency interference) may cause erratic control system operation and malfunction.

A high quality power supply filter/suppressor such as the Kleen Line model SELF/T-10 Series SC-L or equivalent must be installed if the above conditions exist. Call the technical support phone number listed on the back cover of this manual for more information.

Note: Malfunctions caused by the power supply and the costs to install power supply filters are not covered under the limited warranty.

Dedicated Power Wiring and Breakers

Dedicated power supply wires, ground wiring and dedicated circuit breakers often prevent electrical line noise and should be considered when installing the water heater.

Polarity Sensitive

The control system on the water heaters covered in this manual is polarity sensitive; electronic flame sensing requires correct polarity. The control system is programmed to monitor the incoming power supply. If the Hot and Neutral wires in the 120 VAC power supply are reversed, the control system will declare a Fault condition and lock out, heating operation will be disabled until the power supply is correctly wired. The control system will display the “AC Reversed” Fault message on the LCD.

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Contents 317443-000 Whenever maintenance adjustment or service is requiredPrinted Table of contents Safe installation, use and service ApprovalsGrounding Instructions General safety informationPrecautions Hydrogen Gas Flammable General safety information Fire or Explosion Hazard Abbreviations Used Preparing For The InstallationIntroduction QualificationsFeatures and components Replacement Parts and Deliming ProductsRough-In-Dimensions Installation considerationRough in Dimensions Recovery capacity based on 96% thermal efficiencyProperty Damage Hazard Locating The Water Heater Unconfined Space Combustion AIR and Ventilation Insulation Blankets Outdoor Air Through Two Openings Confined SpaceFresh Air Openings For Confined Spaces Outdoor Air Through One OpeningOutdoor Air Through Two Horizontal Ducts Air From Other Indoor SpacesChemical Vapor Corrosion Installing the new water heaterPower Supply Water PipingSpace heating and potable water system Mixing ValvesDishwashing Machines Valve and Pipe Insulation if supplied Closed Water SystemsThermal Expansion Temperature-Pressure Relief Valve Valve Discharge Pipe RequirementsGas piping Condensate PipingHigh Altitude Installations Sediment Traps Filling the Water HeaterPlanning the Vent System VentingVent Pipe Termination Installation of Vent System Vent Terminal INSTALLATION, SidewallApproved Carbon Monoxide Detectors Installation Requirements Commonwealth of MassachusettsInstallation of Carbon Monoxide Detectors SignageTermination Clearances Sidewall Power Vent Power VentTermination Clearances Sidewall Direct Vent Direct VentVent Termination a Direct Vent terminal installation Installation SequenceSequence of INSTALLATIONS, a Vent Terminals Supplied with Heater Must be UsedFlat Roof Installation KIT Components Concentric vent installationSafety Considerations Description QtyConcentric Termination Flat Roof Clearance MULTI-CONCENTRIC Vent Terminations Direct vent diagram Vent Pipe Preparation Step F Step BStep E Step GBlocked Intake Switch Blower Prover SwitchBlocked Exhaust Switch ON/OFF SwitchPower Vent Wiring Schematic Figure Do not TRY to Light the Burner by Hand Do not try to light the burner by handWhat to do if YOU Smell GAS Temperature regulation HI Limit Switch ECOControl System Navigation Control system operationOverview Icon Description Status IconsOperating States Control System MenusUser Settings & Control System Menus Temperatures Operating Set Point And Differential AdjustmentECO Contact , Blocked Inlet PS , Blocked Outlet PS , Blower TemperaturesHeater Status Blower Low On , Blower High On displays whetherDisplay Settings Heater InformationFault Occurrence Current FaultFault History Restore Factory DefaultsService Contact Information Service Contact InformationOperational Conditions For your informationStart UP Conditions Venting System Inspection Periodic maintenanceTemperature-Pressure Relief Valve Operation Anode ROD InspectionTo Flush the Water Heater Storage Tank ServiceTo drain the water heater storage tank Maintenance Temperature-Pressure Relief Valve TestLeakage checkpoints Troubleshooting Installation ChecklistSequence Of Operation Flow Chart YES noOperational Problems Fault And Alert ConditionsResetting Control System Lock Outs Diagnostic ChecksFault And Alert Messages AC ReversedBlower Prover Failure Page Page Page Limited Warranty Fill in Warranty and Keep for Future Reference