Ingersoll-Rand PH15F-XXX-XXX-X manual Operating and Safety Precautions

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OPERATING AND SAFETY PRECAUTIONS

READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.

 

 

 

 

 

 

EXCESSIVE AIR PRESSURE

HAZARDOUS MATERIALS

 

 

STATIC SPARK

 

HAZARDOUS PRESSURE

 

 

 

 

 

 

 

 

 

 

 

WARNING EXCESSIVE AIR PRESSURE. Can cause per- sonal injury, pump damage or property damage.

Do not exceed the maximum inlet air pressure as stated on the pump model plate.

Be sure material hoses and other components are able to withstand fluid pressures developed by this pump. Check all hoses for damage or wear. Be certain dispens- ing device is clean and in proper working condition.

WARNING STATIC SPARK. Can cause explosion re- sulting in severe injury or death. Ground pump and pumping system.

Use the pump grounding screw terminal provided. Use ARO® part no. 66885-1 ground kit or connect a suitable ground wire (12 ga. min.) to a good earth ground source.

The pumping system and object being sprayed must be grounded when it is pumping, flushing, recirculating or spraying flammable materials such as paints, solvents, lacquers, etc. or used in a location where surrounding atmosphere is conducive to spontaneous combustion. Ground the dispensing valve or device, containers, hos- es and any object to which material is being pumped.

Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark.

Consult local building codes and electrical codes for specific grounding requirements.

After grounding, periodically verify continuity of electrical path to ground. Test with an ohmmeter from each component (e.g., hoses, pump, clamps, con- tainer, spray gun, etc.) to ground to insure continuity. Ohmmeter should show 0.1 ohms or less.

Submerse the outlet hose end, dispensing valve or device in the material being dispensed if possible. (Avoid free streaming of material being dispensed.)

Use hoses incorporating a static wire.

Use proper ventilation.

Keep inflammables away from heat, open flames and sparks.

Keep containers closed when not in use.

WARNING Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area and personnel.

In the event of a diaphragm rupture, material can be forced out of the air exhaust muffler.

Pipe the exhaust to a safe remote location when

pumping hazardous or inflammable materials.

Use a grounded 1” minimum i.d. hose between the pump and the muffler.

WARNING HAZARDOUS PRESSURE. Can result in se- rious injury or property damage. Do not service or clean pump, hoses or dispensing valve while the sys- tem is pressurized.

Disconnect air supply line and relieve pressure from the system by opening dispensing valve or device and / or carefully and slowly loosening and removing out- let hose or piping from pump.

WARNING HAZARDOUS MATERIALS. Can cause serious injury or property damage. Do not attempt to return a pump to the factory or service center that contains

hazardous material. Safe handling practices must comply with local and national laws and safety code requirements.

Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions.

WARNING EXPLOSION HAZARD. Models containing aluminum parts cannot be used with 1,1,1-trichlo- roethane, methylene chloride or other halogenated hydrocarbon solvents which may react and explode.

Check pump motor section, fluid caps, manifolds and all wetted parts to assure compatibility before using with solvents of this type.

WARNING MISAPPLICATION HAZARD. Do not use models containing aluminum wetted parts with food products for human consumption. Plated parts can contain trace amounts of lead.

CAUTION Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed or recirculated. Chemical compatibility may change with temperature and concentration of the chemical(s) within the substances being pumped, flushed or circulated. For specific fluid compatibility, consult the chemical manufacturer.

CAUTION Maximum temperatures are based on mechanical stress only. Certain chemicals will signifi- cantly reduce maximum safe operating temperature. Consult the chemical manufacturer for chemical com- patibility and temperature limits. Refer to PUMP DATA on page 1 of this manual.

CAUTION Be certain all operators of this equipment have been trained for safe working practices, under- stand it’s limitations, and wear safety goggles / equip- ment when required.

CAUTION Do not use the pump for the structural sup- port of the piping system. Be certain the system com- ponents are properly supported to prevent stress on the pump parts.+++Suction and discharge connections should be flexible connections (such as hose), not rigid piped, and should be compatible with the substance being pumped.

CAUTION Prevent unnecessary damage to the pump. Do not allow pump to operate when out of material for long periods of time.

Disconnect air line from pump when system sits idle for long periods of time.

CAUTION Use only genuine ARO replacement parts to assure compatible pressure rating and longest service life.

NOTICE Replacement warning labels are available upon request:“Static Spark & Diaphragm Rupture”pn \ 94080.

WARNING = Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage.

CAUTION = Hazards or unsafe practices which could result in minor personal injury, product or property damage.

NOTICE = Important installation, operation or maintenance information.

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PH15F-XXX-XXX-X (en)

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Contents Including OPERATION, Installation & Maintenance Service KitsModel Description Chart Ratio MetallicOperating and Safety Precautions  Keep containers closed when not in useInstallation Parts and Service KitsMaintenance Fluid Section DisassemblyParts List / PH15F-XXX-XXX-X Fluid Section Lubrication / Sealants  Assembly Torque Requirements Torque Sequence For the AIR MO- TOR SECTION, see Pages 6Parts List / PH15F-XXX-XXX-X AIR Section AIR Motor Parts ListPilot Valve Part Group Torque 105 and 134 screws to 35 40 in. lbs 4.0 4.5 NmAir bubbles in product discharge Trouble ShootingDimensional Data Motor blows air or stalls