Middleby Marshall PS536-Series installation manual IV. Quick Reference Troubleshooting, Symptom

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SECTION 3

OPERATION

IV. QUICK REFERENCE: TROUBLESHOOTING

SYMPTOM

light is lit, food product is

undercooked

Oven will not turn on at all

Oven shuts down shortly

after it is turned on

PROBLEM

The oven temperature ex- ceeded 650°F (343°C), and the burner was automati- cally shut down.

Electrical power may not be reaching the oven, or the controls may be set incor- rectly.

The gas burner did not light within 90 seconds of turn- ing the "HEAT" () Switch to the “ON” ("I") position. This automatically en- gages a safety lockout mode.

SOLUTION

Follow the procedures under Daily Shutdown Procedures in this section to shut down the oven. Contact your Middleby Marshall Authorized Service Agent to determine and correct the cause of the condition to prevent damage to the oven.

Check that the circuit breaker/fused disconnect is turned on.

Check that the "BLOWER" () Switch is in the “ON” ("I") position. The burner cannot engage until the blowers are in operation.

Turn the "HEAT" (), "BLOWER" (), and "CONVEYOR"

()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup procedure.

The oven did not reach 200°F (93°C) within 15 min- utes of startup, and the oven has stopped heating.

appears in display, oven is not heating

Oven will not heat

Controls may be set incor-

 

rectly.

Oven is operating, but

Air fingers may have been

little or no air is blowing

reassembled incorrectly

 

 

 

 

from air fingers

after cleaning.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conveyor moves with a

Conveyor may be jammed

jerky motion, or will not

on an object in the oven, or

 

 

 

 

 

 

move at all

conveyor belt or drive chain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tension may be incorrect.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Food products are

Controls may be set incor-

 

 

 

 

overcooked or

rectly.

 

 

 

 

undercooked.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Turn the "HEAT" (), "BLOWER" (), and "CONVEYOR"

()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup procedure.

Check that the Set Point is correctly set.

Check that both the "BLOWER" () and "HEAT" () Switches are in the “ON” ("I") position.

If the oven still will not heat,turn the "HEAT" (), "BLOWER"

(), and "CONVEYOR" ()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup procedure. Check that the Set Point is above 200°F (93°C).

Turn the oven to the “OFF” or “O” position, and allow it to cool. Disconnect electrical power to the oven.

Refer to Section 4, Maintenance, for instructions on reassem- bling the air fingers.

Turn the oven to the “OFF” or “O” position, and allow it to cool. Disconnect electrical power to the oven.

Check if the conveyor is blocked by an object inside the oven.

Refer to Section 4, Maintenance, for instructions on checking the conveyor and drive chain tension.

Check that the set temperature and bake time settings are correct.

IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT YOUR LOCAL MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT. A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.

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Contents Owners operating Page Middleby Marshall IiiTable of Contents Section Description Model IdentificationDimensions PS536ES Series Oven SpecificationsSeries PS536ES Electrical Specifications General specifications per oven cavityII. Principle of AIR Flow Heat Transfer and How It WorksII. Principle of AIR Flow Air FingersPS536ES-Series Oven Components Locations III. Component Function FigureIII. Component Function Cooling Fan Blank Plates two sizes and an Air Finger F2. Blank PlatesSection Installation UnloadingPS536ES Oven Installation Required Kits and Equipment InstallationInstallation KIT see Figure Model PS536ES Single Oven Dimensions Model PS536ES Double Oven Dimensions Restraint Cable Installation Model PS536ES Triple Oven DimensionsInstallation II. Ventilation Guidelines IV. Electric Supply for Electrically Heated Ovens 11. Typical Electric Oven Data PlateVI. Conveyor Rear Stop and END Stop Installation 13. Installing Rear and End StopsSection Operation Control FunctionsII. Component Information and Location Figures 3-1 Measuring Conveyor Speed ConveyorSee Figures 3-4 Shutdown Procedure Startup Procedures Daily StartupPower Failure III. STEP-BY-STEP OperationLocation and Description of Controls II. Normal Operation STEP-BY-STEP III. Quick Reference Digital Temperature Controller IV. Quick Reference Troubleshooting SymptomSection Maintenance Cooling Fan Maintenance DailyExterior Crumb Pans FigureII. Maintenance Monthly Section Maintenance Air Fingers Disassembly For Cleaning Standard FingersCleaning the Window Reassembly of Air FingersBack in the same way they came out Section Maintenance Reinstall End Plugs Conveyor Reassembly Into Oven Checking Conveyor Belt TensionConveyor Belt Link Removal Replacing Conveyor Belt Attaching Drive ChainLower End Plug III. Maintenance Every 3 Months Cleaning the Blower/Fan MotorElectrical Terminals VentilationSplit-belt Conveyor Shaft Cleaning Section Maintenance IV. Maintenance Every 6 Months Important NoticesKEY Spare Parts KIT Section Troubleshooting Section Troubleshooting Parts List Parts List Oven PANELS, Window and Legs QTY DescriptionParts List English Parts List Blower and Shroud Parts List Conveyor Item QTY Conveyor DescriptionParts List Split Belt Conveyor Element Machinery Compartment Section Parts List Electrical Electrical Section Schematics Electrical Schematics Section Hour Service Hotline