Lincoln Series 1000, Series 1200 service manual

Page 48

 

Spark Generator

After a pre-purge time of 30 to 60 seconds after

 

 

blower motor starts, check for 220 VAC to spark

 

 

generator. If voltage is not present, check reset

 

 

button on ignition control. If voltage is present,

 

 

visually check for spark at ignitor head.

 

Ignitor/Sensor Assembly

Check for visible damage to ignitor/sensor

 

 

assembly. If there is no visible damage to the

 

 

components, and no spark, replace the spark

 

 

generator. If there is visible damage to the ignitor

 

 

sensor assembly, replace. Also check for frayed or

 

 

damaged wire in burner tube.

 

Gas Valve

Check for 220 VAC supply to gas valve. If no

 

 

voltage present, check reset button on ignition

 

 

control, check all connections for tightness. If there

 

 

is no voltage at gas valve, replace ignition control.

 

 

If there is voltage present, check for gas pressure

 

 

at gas pressure tap located in gas piping. If there is

 

 

no gas pressure, replace gas valve.

No Pilot

 

If the ignition control is energized, and the gas

 

 

valve and ignitor circuits are energized, visually

 

 

check for pilot flame. This may be done by opening

 

 

the small inspection door on the end of the burner,

 

 

or by opening the main oven door and looking

 

 

under the lower finger housings on the right side of

 

 

the oven. If no pilot flame is visible, check the

 

 

following.

 

Pilot Tube

Check for gas pressure at pilot tube. Disconnect

 

 

pilot tube at burner and connect manometer to pilot

 

 

tube. If no gas pressure is present, check for

 

 

blockage in pilot tube. If these are clear, and there

 

 

is gas supplied to the oven, replace the gas valve.

 

Pilot Orifice

If there is gas pressure at the pilot tube, check the

 

 

pilot orifice for obstructions. Replace as needed.

 

Burner Ignitor

Check the burner ignitor head for any obstructions,

 

 

also check for frayed or broken wire, any type of

 

 

damage to spark gap (.100 in 2.5 mm).If there is

 

 

visible damage, replace ignitor assembly.

Pilot flame, but burner

Flame Sensor

(There should be a visible pilot flame at this time).

will not stay ignited

 

To check for flame sensor operation, connect a

 

 

digital multimeter. (Capable of measuring D.C.

 

 

microamperes) between the flame sensor wire and

 

 

the ignition control. NOTE: This is current

 

 

measurement and the meter must be connected in

 

 

series. Proper current readings should be

 

 

Honeywell 2-4 micro amp D.C., Landis & Gyr. 3

 

 

micro amp D.C. If these readings are not achieved,

 

 

replace ignitor/sensor assembly. Also check for any

 

 

type of damage to flame sensor wire and

 

 

connections.

 

Ignition Control

If there is sufficient flame sensor current, but the

 

 

burner will not remain ignited, check reset buttonon

 

 

ignition control.

Indicator light is on but

Gas Control Relay

Check for 220 VAC to relay coil. If no voltage is

no main flame, (Model

 

present, trace wiring back to ignition control. If

1046-1047)

 

voltage is present, check to insure contacts are

 

 

closing.

48

Impinger I -–1000 Series Service Manual - International

Image 48
Contents Impinger Conveyor Ovens Table of Contents Sequence of Operations 1002/1003 Burner CircuitConveyor Drive 100 toSequence of Operations Temperature Sequence of Operations 1028 / 1029 / 1228Heat Circuit ControlTime Temp Sequence of Opertions TIME/TEMPSequence of Operations / 1033, 1034, 1046 TRANSFORMER12.6V Sequence of Operations 1042 / 1043 / 1242 Model 1242 240V 50HZ Natural GAS/DUAL BeltTIME/TEMP Schematic / 1002 Schematic / 1006 to Serial Numbers Q14279 Schematic / 1028, 1029, S/N Q19071 & below Schematic / 1028, 1029, S/N Q19078 & Above Schematic / 1030, to S/N Q17170 Schematic / 1030, S/N Q17171 & Above Schematic / 1032. S/N Q19077 & below Schematic / 1032, S/N Q19078 & Above Schematic / 1033, 1034, 1046 Schematic / 1042, 1043, S/N Q14279 & below Schematic / 1042, 1043, S/N Q14280 & Above Schematic / 1228 , S/N Q14790 & below Schematic / 1228, 1229, S/N Q14791 & Above Schematic / 1242 Troubleshooting Guide 1000 & 1200 / GAS Ovens Symptom Possible Cause EvaluationFor ovens with Johnson ControlsIgnition Control Honeywell IgnitionControl Temperature Control FlameFor ovens withMechanical ThermostatCode Model 1030 Symption Possible Cause EvualationPage Page Page Page Page Page Page Troubleshooting Guide 1000 & 1200 Series / Electric Ovens Page Page Page Page Page Page Troubleshooting / GAS Ovens 1033, 1034, 1046 Page Page Page Page Page Page REMOVAL, Installation & Adjustments MOTOR, Main FANCAPACITOR, Motor FAN, MainCool Down Switch Above GAS Above ElectricRELAY, D.P.S.T Cooling FAN, Control BOXBurner Blower Motor To Remove the Blower Wheel for Periodic Cleaning AIR Pressure SwitchBlower WHEEL, Burner Burner Assembly Manifold PRESSURE-ADJUSTMENTManifold Pressure Adjustment GAS Control ValveTemperature Control Valve Robert Shaw Temperature Control BoardTemperature Control Potentiometer Replacement Solenoid ValveTHERMOCOUPLE- Replacement Thermocouple Measurement ChartMercury Contactor Heating ElementIgnition Control Flame Sensor 24V GNDBurner Ignitor Transformer 120/24 VACBurner Light 24 VAC GAS Ovens Heat Light 125 VAC Electric OvensConveyor Motor Replacement Bodine SN Conveyor Motor Replacement Baldor 1000 Series SN 4390Main Orifice Burner Potentiometer Conveyor Speed ControlOptical Encoder Assembly Coupling and Encoder DiscTACH. Generator Conveyor Motor Control BoardMotor Control Board Calibration SN 100 to 4389 Bodine SystemStyle 1 Control Board Adjustment REG MIN MAXMotor Control Board Style 2 and Style 3 Control Board Adjustment StyleStyle DIP Switches Control Switch Position OFF Reversing Conveyor Direction Mini Circuit BreakerBEARING, Conveyor Drive ENDHall Effect Sensor Replacement BEARING, Conveyor SN 2164 and AboveTRANSFORMER-STEPPER Motor Control OLD StyleTemperature Gauge Replacement Thermistor ReplacementOven Temperature TRANSFORMER, TIME/TEMP. DisplaySwitch Settings ALL 1000 & 1200 Series OvensType OFF SWITCH, DISPLAY, SET Procedure for USE of TIME/TEMP. SimulatorDip Switch Switch Replacement FAN, HEAT, ConveyorSwitch Replacement FAN Switch Update GAS Valve Replacement and Adjustments Ignition Control Replacement High Limit Thermostat ReplacementSpark Generator Replacement Solenoid Valve ReplacementBurner Alarm Light Replacement Pilot Light 220V ReplacementIgniter Sensor Assembly Replacement Burner Blower Motor ReplacementRelay ASSEMBLY, Burner Blower Motor Replacement Temperature Control ReplacementRELAY, GAS Control Replacement Model 1046,1047 Time Delay RELAY, 20 Minute ReplacementParts / Model Series 1000 & 1200 General Letter DescriptionBlow UP / 1000, 1200 General Parts / Model 1002-1003 , S/N 2584 to Blow UP / 1002, 1003 S/N 2584 to Parts / Model 1002-1003, S/N 4390 & UP SeeBlow UP / 1002, 1003 S/N 4390 & Above Parts / Model SeeBlow UP Parts Blow UP / 1028, 1029 PARTS/ Model Blow UP Parts / 1042 BLOW-UP / 1042 Parts / 1033, 1034, 1046 BLOW-UP / 1033, 1034, 1046 Parts Blow UP / 1228 Parts / 1242 Blow UP / 1242 Parts / Oven Back GAS Blow UP / Oven Back GAS Parts / Oven BACK- Electric Blow UP / Oven Back Electric Parts / Conveyor Motor Assembly S/N 4390 & Above Blow UP / Conveyor Motor Assembly S/N 4390 & Above Parts / Series 1000 Conveyor Blow UP / Series 1000 Conveyor Parts / Series 1200 Conveyor Control Blow UP / Series 1200 Conveyor Control Parts / Series 1200 Conveyor Blow UP / Series 1200 Conveyor 112

Series 1000, Series 1200 specifications

The Lincoln Series 1200 and Series 1000 are two distinguished models in the range of Lincoln Electric welding machines, epitomizing quality, versatility, and advanced technology for both industrial and residential welding applications.

The Lincoln Series 1200 is renowned for its robust build and high-performance capabilities. One of its main features is the ability to perform both MIG (Metal Inert Gas) and stick welding processes, making it a versatile option for various welding requirements. It incorporates an intuitive control panel that allows for easy settings adjustments, ensuring operators can swiftly adapt to different materials and thicknesses. The Series 1200 is equipped with a powerful drive system to provide smooth wire feeding, minimizing downtime due to jams or misfeeds. Additionally, its high-duty cycle support allows continuous operation, making it an ideal choice for professional welders and fabrication shops.

In terms of technology, the Series 1200 employs advanced inverter technology that enhances energy efficiency while reducing the machine’s overall weight. This results in portability without compromising power, making it a practical choice for on-site tasks. Moreover, the machine features an automatic voltage adjustment that optimizes performance based on the input voltage, ensuring reliable operation even under fluctuating power conditions.

On the other hand, the Lincoln Series 1000 is specifically designed for entry-level users and small projects. It shines with its user-friendly interface, which simplifies the welding process for beginners. This model typically includes pre-set parameters and an easy-to-read display, enabling novice operators to achieve excellent welds with minimal experience. Despite its entry-level focus, the Series 1000 does not skimp on performance, offering dependable results across various materials.

Both the Series 1200 and Series 1000 incorporate safety features, including thermal overload protection, ensuring that users can operate the machines with peace of mind. Their durable construction allows for prolonged use in tough work environments without sacrificing reliability.

In conclusion, the Lincoln Series 1200 and Series 1000 cater to a wide range of welding needs, from professional applications to home projects. Their respective features and technologies present options that can fit various skill levels while delivering exceptional welding performance and longevity. Whether you are a seasoned professional or a hobbyist, Lincoln Electric provides reliable solutions to meet your welding requirements.