Lincoln Series 1200, Series 1000 ALL 1000 & 1200 Series Ovens, Switch Settings, Type OFF

Page 73

ALL 1000 & 1200 SERIES OVENS

 

 

 

 

 

 

 

 

SWITCH SETTINGS

1

2

3

4

5

6

7

8

9

10

 

TYPE I

OFF

OFF*

ON

ON

ON

OFF*

 

 

 

 

 

 

 

 

 

 

*

 

 

 

 

TYPE II

OFF

OFF*

OFF**

ON

ON

ON

 

 

 

 

TYPE III

OFF

OFF*

OFF**

ON

OFF

ON

ON

ON

OFF

ON

(Baldor Motor)

 

 

 

 

 

 

 

 

 

 

TYPE III

OFF

OFF*

OFF**

ON

OFF

OFF

ON

ON

OFF

ON

(Stepper Motor)

 

 

 

 

 

 

 

 

 

 

TYPE IV

OFF

OFF

**

ON

OFF

ON

ON

ON

OFF

ON

(Baldor Motor)

 

 

 

 

 

 

 

 

 

 

TYPE IV

OFF

OFF

**

ON

OFF

OFF

ON

ON

OFF

ON

(Stepper Motor)

 

 

 

 

 

 

 

 

 

 

*These switches are for Hertz settings (OFF=60HZ) & (ON=50HZ)

**These switches are for temperature read-out (OFF=Degrees F) & (ON=Degrees C)

c)Turn power on.

d)Calibrate time:

Place an object on the conveyor belt and time with a stopwatch, the elapsed time for the object to travel through the oven. (Leading edge in to leading edge out.)

Push in and hold the set button.

Adjust the time calibration pot on the rear of the module until the display numbers match the measured time. Seal adjustment pot. with Glyptol or nail polish.

e)Calibrate temperature:

Place a temperature sensor in between top two fingers and set temperature control to 500°F; allow temperature to stabilize.

"Fine Tune" temperature setting to achieve measured temperature swings from 497°F to 503°F. So if actual temperature falls between 497°F and 503°F the display must show 500°F. Adjust temperature calibration pot to achieve a display reading of 500°F(260°C).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIP SWITCH MODULE

 

 

 

 

 

 

 

HI

TEMP

 

 

 

1

2

3

4

5

6

7

8

9

10

 

(TYPE I AND II HAVE ONLY 6 SWITCHES)

 

TIME

 

 

 

 

TEMP

CAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

6

7

 

8

9

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

YELLOW

RED

BLACK PURPLE

PURPLE

WHITE

RED

FROM

TO

TRANSFORMER

SET

SWITCH

TO CONVEYOR

MOTOR PICK UP

YELLOW

YELLOW

SWITCH POSITION

 

 

TO

THERMISTOR

PROBE

ON OFF

To identify the module, measure the width of the case.

Type I is 51/8 inches wide Type II is 5 5/8 inches wide

Type I & II have a 6 position dip switch module. Type III has a 10 position dip switch module. Type IV is 5 5/8 inches wide x 3 ¼ inches deep

Impinger I -–1000 Series Service Manual - International

73

Image 73
Contents Impinger Conveyor Ovens Table of Contents Burner Circuit Sequence of Operations 1002/1003Conveyor Drive 100 toSequence of Operations Sequence of Operations 1028 / 1029 / 1228 TemperatureHeat Circuit ControlTime Temp TIME/TEMP Sequence of OpertionsSequence of Operations / 1033, 1034, 1046 TRANSFORMER12.6V Model 1242 240V 50HZ Natural GAS/DUAL Belt Sequence of Operations 1042 / 1043 / 1242TIME/TEMP Schematic / 1002 Schematic / 1006 to Serial Numbers Q14279 Schematic / 1028, 1029, S/N Q19071 & below Schematic / 1028, 1029, S/N Q19078 & Above Schematic / 1030, to S/N Q17170 Schematic / 1030, S/N Q17171 & Above Schematic / 1032. S/N Q19077 & below Schematic / 1032, S/N Q19078 & Above Schematic / 1033, 1034, 1046 Schematic / 1042, 1043, S/N Q14279 & below Schematic / 1042, 1043, S/N Q14280 & Above Schematic / 1228 , S/N Q14790 & below Schematic / 1228, 1229, S/N Q14791 & Above Schematic / 1242 Symptom Possible Cause Evaluation Troubleshooting Guide 1000 & 1200 / GAS OvensJohnson Controls For ovens withIgnition Control Honeywell IgnitionControl FlameFor ovens with Temperature ControlMechanical ThermostatCode Symption Possible Cause Evualation Model 1030Page Page Page Page Page Page Page Troubleshooting Guide 1000 & 1200 Series / Electric Ovens Page Page Page Page Page Page Troubleshooting / GAS Ovens 1033, 1034, 1046 Page Page Page Page Page Page MOTOR, Main FAN REMOVAL, Installation & AdjustmentsCAPACITOR, Motor FAN, MainAbove GAS Above Electric Cool Down SwitchRELAY, D.P.S.T Cooling FAN, Control BOXBurner Blower Motor AIR Pressure Switch To Remove the Blower Wheel for Periodic CleaningBlower WHEEL, Burner Manifold PRESSURE-ADJUSTMENT Burner AssemblyManifold Pressure Adjustment GAS Control ValveTemperature Control Board Temperature Control Valve Robert ShawTemperature Control Potentiometer Replacement Solenoid ValveThermocouple Measurement Chart THERMOCOUPLE- ReplacementMercury Contactor Heating ElementIgnition Control 24V GND Flame SensorTransformer 120/24 VAC Burner IgnitorBurner Light 24 VAC GAS Ovens Heat Light 125 VAC Electric OvensConveyor Motor Replacement Baldor 1000 Series SN 4390 Conveyor Motor Replacement Bodine SNMain Orifice Burner Potentiometer Conveyor Speed ControlCoupling and Encoder Disc Optical Encoder AssemblyConveyor Motor Control Board TACH. GeneratorMotor Control Board Calibration SN 100 to 4389 Bodine SystemREG MIN MAX Style 1 Control Board AdjustmentMotor Control Board Style Style 2 and Style 3 Control Board AdjustmentStyle DIP Switches Control Switch Position OFF Mini Circuit Breaker Reversing Conveyor Direction BEARING, Conveyor Drive ENDBEARING, Conveyor SN 2164 and Above Hall Effect Sensor ReplacementTRANSFORMER-STEPPER Motor Control OLD StyleThermistor Replacement Temperature Gauge ReplacementOven Temperature TRANSFORMER, TIME/TEMP. DisplayALL 1000 & 1200 Series Ovens Switch SettingsType OFF Procedure for USE of TIME/TEMP. Simulator SWITCH, DISPLAY, SETSwitch Replacement FAN, HEAT, Conveyor Dip SwitchSwitch Replacement FAN Switch Update GAS Valve Replacement and Adjustments High Limit Thermostat Replacement Ignition Control ReplacementSpark Generator Replacement Solenoid Valve ReplacementPilot Light 220V Replacement Burner Alarm Light ReplacementIgniter Sensor Assembly Replacement Burner Blower Motor ReplacementTemperature Control Replacement Relay ASSEMBLY, Burner Blower Motor ReplacementRELAY, GAS Control Replacement Model 1046,1047 Time Delay RELAY, 20 Minute ReplacementLetter Description Parts / Model Series 1000 & 1200 GeneralBlow UP / 1000, 1200 General Parts / Model 1002-1003 , S/N 2584 to Blow UP / 1002, 1003 S/N 2584 to See Parts / Model 1002-1003, S/N 4390 & UPBlow UP / 1002, 1003 S/N 4390 & Above See Parts / ModelBlow UP Parts Blow UP / 1028, 1029 PARTS/ Model Blow UP Parts / 1042 BLOW-UP / 1042 Parts / 1033, 1034, 1046 BLOW-UP / 1033, 1034, 1046 Parts Blow UP / 1228 Parts / 1242 Blow UP / 1242 Parts / Oven Back GAS Blow UP / Oven Back GAS Parts / Oven BACK- Electric Blow UP / Oven Back Electric Parts / Conveyor Motor Assembly S/N 4390 & Above Blow UP / Conveyor Motor Assembly S/N 4390 & Above Parts / Series 1000 Conveyor Blow UP / Series 1000 Conveyor Parts / Series 1200 Conveyor Control Blow UP / Series 1200 Conveyor Control Parts / Series 1200 Conveyor Blow UP / Series 1200 Conveyor 112