Lincoln Series 1000, Series 1200 Burner Alarm Light Replacement, Pilot Light 220V Replacement

Page 78

BURNER ALARM LIGHT - REPLACEMENT

1.Remove control panel top and front cover.

2.Remove two (2) wires from light assembly, note wire number and location.

3.Grasp body of light assembly and slide sideways to remove.

4.Reassemble in reverse order and check.

PILOT LIGHT (220V) - REPLACEMENT

1.Remove control panel top and front cover.

2.Remove switch access cover.

3.Remove two (2) wires from light assembly, note wire number and location.

4.Grasp body of light assembly and slide sideways to remove.

5.Reassemble in reverse order and check.

IGNITER SENSOR ASSEMBLY - REPLACEMENT

1.Remove control panel top and front cover.

2.Remove gas valve assembly (See Gas Valve)

3.Remove screws from burner tube and pull burner assembly out.

4.Remove wire connectors from igniter sensor assembly.

5.Remove screws from mounting bracket and remove assembly.

6.Reassemble in reverse order and check system operation. NOTE: After installation, check all pipe fittings for leaks.

BURNER BLOWER MOTOR – REPLACEMENT

1.Remove control panel top and front cover.

2.Remove screws around blower tube.

3.Disconnect motor wiring and remove.

4.Reassemble in reverse order and check system operation.

TEMPERATURE CONTROL BOARD - REPLACEMENT- MODEL 1030

1.Remove control panel top and front cover.

2.Remove potentiometer leads (3), note color and location.

3.Remove thermocouple leads (2), note color and location (white:pos/red:neg.).

4.Remove power and solenoid leads (4), note wire number and location.

5.Remove screw and board assembly and replace.

6.Reassemble in reverse order and check system operation.

NOTE: When replacing #369174 with (new) #369728, turn temperature control to its maximum position and allow oven 30 minute preheat then calibrate board as follows:

Place temperature probe between top fingers #2 and #3 (making sure probe is not touching any metal) and adjust potentiometer P6 to a Maximum temperature of 575°F.

RED

 

POTENTIOMETER

 

 

2.5 K OHMS

BLACK

1

P 6

P 5

2

 

 

 

WHITE

3

 

11

 

 

+

 

 

10

6

P 3

9

-

7

 

 

 

 

 

 

THERMOCOUPLE

 

 

 

TYPE J

 

 

 

transformer marked with green gold or silver dot

L 1 120 VAC

L2

LOAD

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Impinger I -–1000 Series Service Manual - International

Image 78
Contents Impinger Conveyor Ovens Table of Contents Conveyor Drive Sequence of Operations 1002/1003Burner Circuit 100 toSequence of Operations Heat Circuit TemperatureSequence of Operations 1028 / 1029 / 1228 ControlTime Temp Sequence of Opertions TIME/TEMPSequence of Operations / 1033, 1034, 1046 TRANSFORMER12.6V Sequence of Operations 1042 / 1043 / 1242 Model 1242 240V 50HZ Natural GAS/DUAL BeltTIME/TEMP Schematic / 1002 Schematic / 1006 to Serial Numbers Q14279 Schematic / 1028, 1029, S/N Q19071 & below Schematic / 1028, 1029, S/N Q19078 & Above Schematic / 1030, to S/N Q17170 Schematic / 1030, S/N Q17171 & Above Schematic / 1032. S/N Q19077 & below Schematic / 1032, S/N Q19078 & Above Schematic / 1033, 1034, 1046 Schematic / 1042, 1043, S/N Q14279 & below Schematic / 1042, 1043, S/N Q14280 & Above Schematic / 1228 , S/N Q14790 & below Schematic / 1228, 1229, S/N Q14791 & Above Schematic / 1242 Troubleshooting Guide 1000 & 1200 / GAS Ovens Symptom Possible Cause EvaluationIgnition Control For ovens withJohnson Controls Honeywell IgnitionControl Mechanical Temperature ControlFlameFor ovens with ThermostatCode Model 1030 Symption Possible Cause EvualationPage Page Page Page Page Page Page Troubleshooting Guide 1000 & 1200 Series / Electric Ovens Page Page Page Page Page Page Troubleshooting / GAS Ovens 1033, 1034, 1046 Page Page Page Page Page Page CAPACITOR, Motor REMOVAL, Installation & AdjustmentsMOTOR, Main FAN FAN, MainRELAY, D.P.S.T Cool Down SwitchAbove GAS Above Electric Cooling FAN, Control BOXBurner Blower Motor To Remove the Blower Wheel for Periodic Cleaning AIR Pressure SwitchBlower WHEEL, Burner Manifold Pressure Adjustment Burner AssemblyManifold PRESSURE-ADJUSTMENT GAS Control ValveTemperature Control Potentiometer Replacement Temperature Control Valve Robert ShawTemperature Control Board Solenoid ValveMercury Contactor THERMOCOUPLE- ReplacementThermocouple Measurement Chart Heating ElementIgnition Control Flame Sensor 24V GNDBurner Light 24 VAC GAS Ovens Burner IgnitorTransformer 120/24 VAC Heat Light 125 VAC Electric OvensMain Orifice Burner Conveyor Motor Replacement Bodine SNConveyor Motor Replacement Baldor 1000 Series SN 4390 Potentiometer Conveyor Speed ControlOptical Encoder Assembly Coupling and Encoder DiscMotor Control Board Calibration TACH. GeneratorConveyor Motor Control Board SN 100 to 4389 Bodine SystemStyle 1 Control Board Adjustment REG MIN MAXMotor Control Board Style 2 and Style 3 Control Board Adjustment StyleStyle DIP Switches Control Switch Position OFF BEARING, Conveyor Reversing Conveyor DirectionMini Circuit Breaker Drive ENDTRANSFORMER-STEPPER Motor Control Hall Effect Sensor ReplacementBEARING, Conveyor SN 2164 and Above OLD StyleOven Temperature Temperature Gauge ReplacementThermistor Replacement TRANSFORMER, TIME/TEMP. DisplaySwitch Settings ALL 1000 & 1200 Series OvensType OFF SWITCH, DISPLAY, SET Procedure for USE of TIME/TEMP. SimulatorDip Switch Switch Replacement FAN, HEAT, ConveyorSwitch Replacement FAN Switch Update GAS Valve Replacement and Adjustments Spark Generator Replacement Ignition Control ReplacementHigh Limit Thermostat Replacement Solenoid Valve ReplacementIgniter Sensor Assembly Replacement Burner Alarm Light ReplacementPilot Light 220V Replacement Burner Blower Motor ReplacementRELAY, GAS Control Replacement Model 1046,1047 Relay ASSEMBLY, Burner Blower Motor ReplacementTemperature Control Replacement Time Delay RELAY, 20 Minute ReplacementParts / Model Series 1000 & 1200 General Letter DescriptionBlow UP / 1000, 1200 General Parts / Model 1002-1003 , S/N 2584 to Blow UP / 1002, 1003 S/N 2584 to Parts / Model 1002-1003, S/N 4390 & UP SeeBlow UP / 1002, 1003 S/N 4390 & Above Parts / Model SeeBlow UP Parts Blow UP / 1028, 1029 PARTS/ Model Blow UP Parts / 1042 BLOW-UP / 1042 Parts / 1033, 1034, 1046 BLOW-UP / 1033, 1034, 1046 Parts Blow UP / 1228 Parts / 1242 Blow UP / 1242 Parts / Oven Back GAS Blow UP / Oven Back GAS Parts / Oven BACK- Electric Blow UP / Oven Back Electric Parts / Conveyor Motor Assembly S/N 4390 & Above Blow UP / Conveyor Motor Assembly S/N 4390 & Above Parts / Series 1000 Conveyor Blow UP / Series 1000 Conveyor Parts / Series 1200 Conveyor Control Blow UP / Series 1200 Conveyor Control Parts / Series 1200 Conveyor Blow UP / Series 1200 Conveyor 112

Series 1000, Series 1200 specifications

The Lincoln Series 1200 and Series 1000 are two distinguished models in the range of Lincoln Electric welding machines, epitomizing quality, versatility, and advanced technology for both industrial and residential welding applications.

The Lincoln Series 1200 is renowned for its robust build and high-performance capabilities. One of its main features is the ability to perform both MIG (Metal Inert Gas) and stick welding processes, making it a versatile option for various welding requirements. It incorporates an intuitive control panel that allows for easy settings adjustments, ensuring operators can swiftly adapt to different materials and thicknesses. The Series 1200 is equipped with a powerful drive system to provide smooth wire feeding, minimizing downtime due to jams or misfeeds. Additionally, its high-duty cycle support allows continuous operation, making it an ideal choice for professional welders and fabrication shops.

In terms of technology, the Series 1200 employs advanced inverter technology that enhances energy efficiency while reducing the machine’s overall weight. This results in portability without compromising power, making it a practical choice for on-site tasks. Moreover, the machine features an automatic voltage adjustment that optimizes performance based on the input voltage, ensuring reliable operation even under fluctuating power conditions.

On the other hand, the Lincoln Series 1000 is specifically designed for entry-level users and small projects. It shines with its user-friendly interface, which simplifies the welding process for beginners. This model typically includes pre-set parameters and an easy-to-read display, enabling novice operators to achieve excellent welds with minimal experience. Despite its entry-level focus, the Series 1000 does not skimp on performance, offering dependable results across various materials.

Both the Series 1200 and Series 1000 incorporate safety features, including thermal overload protection, ensuring that users can operate the machines with peace of mind. Their durable construction allows for prolonged use in tough work environments without sacrificing reliability.

In conclusion, the Lincoln Series 1200 and Series 1000 cater to a wide range of welding needs, from professional applications to home projects. Their respective features and technologies present options that can fit various skill levels while delivering exceptional welding performance and longevity. Whether you are a seasoned professional or a hobbyist, Lincoln Electric provides reliable solutions to meet your welding requirements.