Lincoln Series 1000, Series 1200 service manual Ignition Control

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IGNITION CONTROL

NOTE: When replacing Johnson Controls, G-60 or G-65 Ignition Control with the new Honeywell Ignition control, the 24 VAC burner transformer (rated at 20VA) must be replaced with the larger (rated at 40VA) #369531 Transformer.

1.Read all instructions supplied in kit before starting. Tools required: Center punch and 7/32" drill bit.

2.Shut off power at main breaker.

3.Remove control panel top and front panel.

4.Remove front panel.

5.Remove ignition control package from Johnson gas valve and discard.

The white flame sensor wire, from the burner to terminal #4 on Johnson gas control is no longer used. Cut Wire at burner and discard.

NOTE: On some Impinger ovens, it may be necessary to drill the mounting holes through the oven specification plate. Use care to avoid drilling through any important

information or agency approval markings on the specification plate.

6.Use template supplied to locate and drill two (2) 7/32" mounting holes for new Ignition Control. When mounting new ignition control, make certain that the green #67 ground wire (supplied) is installed properly.

7.Connect wiring as follows:

Connect blue wire from gas valve to terminal marked P.V. on ignition control. Connect black wire from gas valve to termainal marked M.V./P.V. on ignition control. Connect red wire from gas valve to terminal marked M.V. on ignition control.

Connect white wire from indicator light to ground, by using splice connection on green wire supplied.

Connect orange spark lead from burner to terminal marked "spark" on ignition control. NOTE: It may be necessary to replace ignition cable terminal with .250" quick- connect terminal (supplied).

Connect the red wire from burner blower motor centrifugal switch to terminal marked 24V on ignition control.

Connect green #68 wire (supplied) from terminal 24 GND to terminal GND (burner) to ground.

Connect the green wire from 24VAC transformer to wire #68 at terminal marked 24V(GND) on ignition control.

The Honeywell ignition control module provides 100% safety lockout. Control will try for ignition for 15 seconds. If ignition does not occur, control will lockout or shut off. To reset control, the burner switch must be turned off for 1 minute.

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Impinger I -–1000 Series Service Manual - International

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Contents Impinger Conveyor Ovens Table of Contents Sequence of Operations 1002/1003 Burner CircuitConveyor Drive 100 toSequence of Operations Temperature Sequence of Operations 1028 / 1029 / 1228Heat Circuit ControlTime Temp Sequence of Opertions TIME/TEMPSequence of Operations / 1033, 1034, 1046 TRANSFORMER12.6V Sequence of Operations 1042 / 1043 / 1242 Model 1242 240V 50HZ Natural GAS/DUAL BeltTIME/TEMP Schematic / 1002 Schematic / 1006 to Serial Numbers Q14279 Schematic / 1028, 1029, S/N Q19071 & below Schematic / 1028, 1029, S/N Q19078 & Above Schematic / 1030, to S/N Q17170 Schematic / 1030, S/N Q17171 & Above Schematic / 1032. S/N Q19077 & below Schematic / 1032, S/N Q19078 & Above Schematic / 1033, 1034, 1046 Schematic / 1042, 1043, S/N Q14279 & below Schematic / 1042, 1043, S/N Q14280 & Above Schematic / 1228 , S/N Q14790 & below Schematic / 1228, 1229, S/N Q14791 & Above Schematic / 1242 Troubleshooting Guide 1000 & 1200 / GAS Ovens Symptom Possible Cause EvaluationFor ovens with Johnson ControlsIgnition Control Honeywell IgnitionControl Temperature Control FlameFor ovens withMechanical ThermostatCode Model 1030 Symption Possible Cause EvualationPage Page Page Page Page Page Page Troubleshooting Guide 1000 & 1200 Series / Electric Ovens Page Page Page Page Page Page Troubleshooting / GAS Ovens 1033, 1034, 1046 Page Page Page Page Page Page REMOVAL, Installation & Adjustments MOTOR, Main FANCAPACITOR, Motor FAN, MainCool Down Switch Above GAS Above ElectricRELAY, D.P.S.T Cooling FAN, Control BOXBurner Blower Motor To Remove the Blower Wheel for Periodic Cleaning AIR Pressure SwitchBlower WHEEL, Burner Burner Assembly Manifold PRESSURE-ADJUSTMENTManifold Pressure Adjustment GAS Control ValveTemperature Control Valve Robert Shaw Temperature Control BoardTemperature Control Potentiometer Replacement Solenoid ValveTHERMOCOUPLE- Replacement Thermocouple Measurement ChartMercury Contactor Heating ElementIgnition Control Flame Sensor 24V GNDBurner Ignitor Transformer 120/24 VACBurner Light 24 VAC GAS Ovens Heat Light 125 VAC Electric OvensConveyor Motor Replacement Bodine SN Conveyor Motor Replacement Baldor 1000 Series SN 4390Main Orifice Burner Potentiometer Conveyor Speed ControlOptical Encoder Assembly Coupling and Encoder DiscTACH. Generator Conveyor Motor Control BoardMotor Control Board Calibration SN 100 to 4389 Bodine SystemStyle 1 Control Board Adjustment REG MIN MAXMotor Control Board Style 2 and Style 3 Control Board Adjustment StyleStyle DIP Switches Control Switch Position OFF Reversing Conveyor Direction Mini Circuit BreakerBEARING, Conveyor Drive ENDHall Effect Sensor Replacement BEARING, Conveyor SN 2164 and AboveTRANSFORMER-STEPPER Motor Control OLD StyleTemperature Gauge Replacement Thermistor ReplacementOven Temperature TRANSFORMER, TIME/TEMP. DisplaySwitch Settings ALL 1000 & 1200 Series OvensType OFF SWITCH, DISPLAY, SET Procedure for USE of TIME/TEMP. SimulatorDip Switch Switch Replacement FAN, HEAT, ConveyorSwitch Replacement FAN Switch Update GAS Valve Replacement and Adjustments Ignition Control Replacement High Limit Thermostat ReplacementSpark Generator Replacement Solenoid Valve ReplacementBurner Alarm Light Replacement Pilot Light 220V ReplacementIgniter Sensor Assembly Replacement Burner Blower Motor ReplacementRelay ASSEMBLY, Burner Blower Motor Replacement Temperature Control ReplacementRELAY, GAS Control Replacement Model 1046,1047 Time Delay RELAY, 20 Minute ReplacementParts / Model Series 1000 & 1200 General Letter DescriptionBlow UP / 1000, 1200 General Parts / Model 1002-1003 , S/N 2584 to Blow UP / 1002, 1003 S/N 2584 to Parts / Model 1002-1003, S/N 4390 & UP SeeBlow UP / 1002, 1003 S/N 4390 & Above Parts / Model SeeBlow UP Parts Blow UP / 1028, 1029 PARTS/ Model Blow UP Parts / 1042 BLOW-UP / 1042 Parts / 1033, 1034, 1046 BLOW-UP / 1033, 1034, 1046 Parts Blow UP / 1228 Parts / 1242 Blow UP / 1242 Parts / Oven Back GAS Blow UP / Oven Back GAS Parts / Oven BACK- Electric Blow UP / Oven Back Electric Parts / Conveyor Motor Assembly S/N 4390 & Above Blow UP / Conveyor Motor Assembly S/N 4390 & Above Parts / Series 1000 Conveyor Blow UP / Series 1000 Conveyor Parts / Series 1200 Conveyor Control Blow UP / Series 1200 Conveyor Control Parts / Series 1200 Conveyor Blow UP / Series 1200 Conveyor 112

Series 1000, Series 1200 specifications

The Lincoln Series 1200 and Series 1000 are two distinguished models in the range of Lincoln Electric welding machines, epitomizing quality, versatility, and advanced technology for both industrial and residential welding applications.

The Lincoln Series 1200 is renowned for its robust build and high-performance capabilities. One of its main features is the ability to perform both MIG (Metal Inert Gas) and stick welding processes, making it a versatile option for various welding requirements. It incorporates an intuitive control panel that allows for easy settings adjustments, ensuring operators can swiftly adapt to different materials and thicknesses. The Series 1200 is equipped with a powerful drive system to provide smooth wire feeding, minimizing downtime due to jams or misfeeds. Additionally, its high-duty cycle support allows continuous operation, making it an ideal choice for professional welders and fabrication shops.

In terms of technology, the Series 1200 employs advanced inverter technology that enhances energy efficiency while reducing the machine’s overall weight. This results in portability without compromising power, making it a practical choice for on-site tasks. Moreover, the machine features an automatic voltage adjustment that optimizes performance based on the input voltage, ensuring reliable operation even under fluctuating power conditions.

On the other hand, the Lincoln Series 1000 is specifically designed for entry-level users and small projects. It shines with its user-friendly interface, which simplifies the welding process for beginners. This model typically includes pre-set parameters and an easy-to-read display, enabling novice operators to achieve excellent welds with minimal experience. Despite its entry-level focus, the Series 1000 does not skimp on performance, offering dependable results across various materials.

Both the Series 1200 and Series 1000 incorporate safety features, including thermal overload protection, ensuring that users can operate the machines with peace of mind. Their durable construction allows for prolonged use in tough work environments without sacrificing reliability.

In conclusion, the Lincoln Series 1200 and Series 1000 cater to a wide range of welding needs, from professional applications to home projects. Their respective features and technologies present options that can fit various skill levels while delivering exceptional welding performance and longevity. Whether you are a seasoned professional or a hobbyist, Lincoln Electric provides reliable solutions to meet your welding requirements.
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