Conair WSB, GB manual Load Cell Weigh BIN Test, Results to Expect

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LOAD CELL - WEIGH BIN TEST

To verify correct operation

This test is to help you determine if the load cells are working correctly, and if the weigh bin and weigh bin hanger are moving freely and registering weight correctly.

Have a pad and pencil ready to write down the weight readings that appear on the display, both before and after each dispense. If you prefer, you can use a printer to record all test data. Have the printer flag (*54) set to ON.

Be in the PROGRAM mode. (*22222).

1.Start with an empty weigh bin.

2.Dispense a very small amount, using the TIMED DISPENSE function: Record the weight display.

Press: TIME, NAT, 040

Wait for dispense then record the new weight.

Wait for test to finish, about 10 seconds. At the end of this test the bin will automatically empty. This is OK.

3.Now, manually add enough pellets to bring bin weight up to the approximate full batch weight. Do this by pressing on the small air solenoid operator pin for NATURAL. Drop in enough pellets to be close to a normal full batch weight, like 2000 or 4000 grams. Exact weight does not matter. We just want to place approximate full batch weight on the load cells.

4.Repeat step 2, recording the weight readings.

5.Do this entire test 3 more times.

From the weight readings, calculate the weight of each dispense from each test.

RESULTS TO EXPECT:

In each test, the first timed dispense, when the bin is empty, should be very close or equal to the second dispense, when the bin is full. Results from all 4 tests should be very similar.

If the second dispense is always less then the first, the load cells are suspect. The enclosures may be full of pellets. Weigh bin interference is also possible. If all dispenses vary widely with no pattern, this is most likely caused by weigh bin interference. Weigh Bin interference is usually visible with close inspection.

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Contents Gravimetric Blenders Date Manual Number UGB007/1103 Serial numbers Model numbers Part Troubleshooting / Software Part Hardware MaintenanceTwelve Component Software Part OperationCheck OUT Procedure Special FeaturesProceed to Safety Hazards Next Slide ValvesSafety Hazards MIX Blades Safety Features Safety Interlock SwitchProceed to Assembly Next Additional MIX Blade HazardDisclaimers Part I Assembly Page Wiring Considerations Proceed to Check OUT Procedure NextProcedure What should Happen Plug in Controller Turn Power onAT this Point Touch Weigh BIN Very LightlyPress Alarm KEY Facing the Controller Side of the BlenderALL Models Press Dump KEYPage Weigh BIN Load Cell Grams Dimensions Rating GBM PasswordSelecting Correct Model Model Batch WTPart II Operation Load Cell Calibration CAL OFFCAL ZeroRegrind Percent of MIX Turning on Outputs Material TypesNatural Ratio to Each Other Additive Percent of ALL Naturals RegrindNatural SET= On the Other HandTypes Proceed to Rate Calibration NextProceed to Entering Settings Next Rate Calibration YOU Dont have to do thisOper OperateOther Natural Settings SETEntire MIX Thumbwheel Assignments this is OptionalSelected Models Special Instructions Micro PulseGB/WSB GBM GB/WSB 240RPower OFF Power onInstructions for Normal Operation After Several Days of Proper OperationNormal Operating Sequence Each Cycle Wait 5 seconds, until display says Press Display will say Eight Character Display Strobe Light and Beeper Alarms Alarm SilenceROM OK LED LightsMixer Motor ON/OFF/TIMED Switch Mixer Motor OutletThumbwheel Switches Internal FusesKeypad Summary Description Keypad Automatic Operation Mode Keypad Description of FunctionsTotal RecipeBatch BtchBatch Count FastTAG OperatorKeypad Manual Mode Timed TimePage Keypad Program Mode FLG 1TY 2TY 3TY CTY MIX 1CS 2CS 3CS TRCPara ViewYLD Ctrl Page Explanation EepromPage Page Page Page Page Page Parameter List Brief Explanations ParametersMIX Time Page Component Parameters OFF Designates Material TypePage Parameter List Full Explanations FLGJOG KDF, WDF ROV Page Page Dispense Station Configuration Tare Weight STL Do not Change TheseTCV + TRC XCV + XRCXTP XUL XALCPL LIQ MPOMCT Not Used OFF =REG = Regrind NAT = Natural ADD = Additive Page Page Page Page Page Page Parameter Default Settings Twelve Software FLG MIX JOGFCV DTI KDF WDF BER ROC ROV RHL FUL1TY = OFF 1CS 1AL 1XT 1SE 1MI 1NC 1PT 1RP 1RD1LA 1PO 3TY 3CS 3AL 3XT 3SE 3WTChanging Parameters Prnt OFF PrntFinal DISP,% Rate GR/TIMEFinal DISP,% What to Check for Page Page Page Time Comp Special TestsCalibrate Comp Material Usage Information PARAMETER, PRTDate Time Current Last PrintedPart IV Troubleshooting What to do Typical Problems Page Normal Operating Sequence Material Runs OUT Verifying Load Cell Function CNT OFF Load Cell RAW Signal ReadoutCNT Load Cell Weigh BIN Test Results to ExpectClear ALL Restart Clear RoutineCore Dump Weigh BIN Dump Valve Level SensorInternal MIX Motor MIX Problems Page Recalibration of Load Cells FullBlender Preventive Maintenance Dispense GatesLoad Cells Weigh BinsPage Computer Outputs Wiring Supplement Page Call Appendix A-2 Specifications Gravimetric Batch Blenders Autoweigh GBM Series ModelsGravimetric Batch Blenders AutoWeigh GB100 Series Models TOP View Front View Side View120V/1 phase/50-60 Hz 240V/1 phase/50-60 Hz Gravimetric Batch Blenders GB 220 and 420 ModelsGravimetric Batch Blenders AutoWeigh GB240 and GB440 Models TOP View Mounting InterfaceGravimetric Batch Blenders AutoWeigh GB900 Series Models 2124Gravimetric Batch Blenders AutoWeigh GB1840 and 1860 Models GB1840 GB1860Gravimetric Batch Blenders Wsbm Series models Control Remote Mounted Models WSBM22 WSBM131 WSBM140Gravimetric Batch Blenders WSB 100 and 100R Models Side View Front View Side View, R Model Front View, R ModelGravimetric Batch Blenders WSB 220 and 420 Models 24.4Gravimetric Batch Blenders WSB 240/440 and 240/440R Models WSB442Gravimetric Batch Blenders WSB 1840, 1850 and 1860 Models Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C

GB, WSB specifications

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