Conair GB, WSB manual Ful, Dispense Station Configuration

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FUL

(Change only for extremely fluffy or heavy material)

FUL is the full batch weight in GRAMS set at the factory to 1000, 2000, 4000, 9000, or 18000 grams, depending on model. The criteria for this number is to not exceed the volume capacity of the weigh bin and to not exceed the load cell capacity. On a 9000 gram system, load cells are rated for 10,000 grams each. Total load capacity is 20,000 grams. The weigh bin, when empty, weighs about 2400 grams, leaving a net capacity of 17,600 grams for weighing material. However, a dispense over 13,000 grams probably would exceed the volume capacity of the bin. We have set the full batch weight to 9000 grams which we considered a conservative full batch weight. Higher batch weights will increase maximum throughput rates.

If your Regrind is very fluffy and you use a lot of it, you may find 9000 grams to be too much volume for the bin. Select a lower total batch weight such as 7000 to ensure that the bin never overflows or fills completely to the dump valve.

DISPENSE STATION CONFIGURATION.

When this controller is used on a dispensing system (Model WSD; not a Autoweigh Blender) where you may wish to frequently change the dispense weight of each batch, this parameter acts as a flag to allow that mode of operation. When FUL is set to 00001, the controller will read the top thumbwheel switches as the full batch weight, in pounds from 00.1 to 99.9, and will target that weight for the batch. When set to 00002 it will read the switch as kilograms (00.1 to 99.9).

See "MAX", next, for more information.

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MAX

(set automatically if FUL parameter is changed)

MAX is the maximum gram weight which the software will allow as a target for dispensing. The initial Full weight target is set by the FUL parameter. As dispenses progress, an over dispense of one component may cause a new target to be calculated for future dispenses in order to maintain proper requested ratios. A recalculated target is not allowed to exceed the value held in the MAX parameter.

If you change the FUL parameter, the MAX parameter will automatically be set to a value 50 percent higher then the FUL setting.

DISPENSE STATION CONFIGURATION.

This controller can be configured to operate as a dispense station (model WSD). This is generally done when exact weights of material or blend are required to place into a process, such as rotational molding. In this configuration, the thumbwheel switches tell the controller how much weight to dispense in pounds (or kilos). The FUL parameter is set to 00001 or 00002 for direct reading of the top thumbwheel switch; or optionally, for recipe reading of the second thumbwheel switch.

When dispense weight you request exceeds the amount specified in the MAX parameter, the unit will automatically make multiple dispenses that will add up to the requested amount.

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Contents Gravimetric Blenders Date Manual Number UGB007/1103 Serial numbers Model numbers Part Hardware Maintenance Part Troubleshooting / SoftwareTwelve Component Software Part OperationSpecial Features Check OUT ProcedureProceed to Safety Hazards Next Slide ValvesSafety Features Safety Interlock Switch Safety Hazards MIX BladesProceed to Assembly Next Additional MIX Blade HazardDisclaimers Part I Assembly Page Proceed to Check OUT Procedure Next Wiring ConsiderationsTurn Power on Procedure What should Happen Plug in ControllerAT this Point Touch Weigh BIN Very LightlyFacing the Controller Side of the Blender Press Alarm KEYALL Models Press Dump KEYPage Password Weigh BIN Load Cell Grams Dimensions Rating GBMSelecting Correct Model Model Batch WTCAL OFF Part II Operation Load Cell CalibrationCAL ZeroTurning on Outputs Material Types Regrind Percent of MIXNatural Ratio to Each Other Regrind Additive Percent of ALL NaturalsNatural SET= On the Other HandProceed to Rate Calibration Next TypesRate Calibration YOU Dont have to do this Proceed to Entering Settings NextOper OperateSET Other Natural SettingsEntire MIX Thumbwheel Assignments this is OptionalMicro Pulse Selected Models Special InstructionsGB/WSB GBM GB/WSB 240RPower on Power OFFInstructions for Normal Operation After Several Days of Proper OperationNormal Operating Sequence Each Cycle Wait 5 seconds, until display says Press Display will say Eight Character Display Alarm Silence Strobe Light and Beeper AlarmsROM OK LED LightsMixer Motor Outlet Mixer Motor ON/OFF/TIMED SwitchInternal Fuses Thumbwheel SwitchesKeypad Summary Description Keypad Description of Functions Keypad Automatic Operation ModeTotal RecipeBtch BatchFast Batch CountOperator TAGKeypad Manual Mode Time TimedPage Keypad Program Mode TRC FLG 1TY 2TY 3TY CTY MIX 1CS 2CS 3CSPara ViewYLD Ctrl Page Eeprom ExplanationPage Page Page Page Page Page Parameters Parameter List Brief ExplanationsMIX Time Page OFF Designates Material Type Component ParametersPage FLG Parameter List Full ExplanationsJOG KDF, WDF ROV Page Page Dispense Station Configuration Tare Weight Do not Change These STLXCV + XRC TCV + TRCXTP XAL XULCPL MPO LIQMCT OFF = Not UsedREG = Regrind NAT = Natural ADD = Additive Page Page Page Page Page Page FLG MIX JOG Parameter Default Settings Twelve SoftwareFCV DTI KDF WDF BER ROC ROV RHL FUL1MI 1NC 1PT 1RP 1RD 1TY = OFF 1CS 1AL 1XT 1SE1LA 1PO 3TY 3CS 3AL 3XT 3SE 3WTChanging Parameters Prnt Prnt OFFFinal DISP,% Rate GR/TIMEFinal DISP,% What to Check for Page Page Page Special Tests Time CompCalibrate Comp PARAMETER, PRT Material Usage InformationDate Time Current Last PrintedPart IV Troubleshooting What to do Typical Problems Page Normal Operating Sequence Material Runs OUT Verifying Load Cell Function Load Cell RAW Signal Readout CNT OFFCNT Results to Expect Load Cell Weigh BIN TestClear Routine Clear ALL RestartCore Dump Level Sensor Weigh BIN Dump ValveInternal MIX Motor MIX Problems Page Full Recalibration of Load CellsDispense Gates Blender Preventive MaintenanceLoad Cells Weigh BinsPage Computer Outputs Wiring Supplement Page Call Appendix A-2 Gravimetric Batch Blenders Autoweigh GBM Series Models SpecificationsTOP View Front View Side View Gravimetric Batch Blenders AutoWeigh GB100 Series ModelsGravimetric Batch Blenders GB 220 and 420 Models 120V/1 phase/50-60 Hz 240V/1 phase/50-60 HzTOP View Mounting Interface Gravimetric Batch Blenders AutoWeigh GB240 and GB440 Models2124 Gravimetric Batch Blenders AutoWeigh GB900 Series ModelsGB1840 GB1860 Gravimetric Batch Blenders AutoWeigh GB1840 and 1860 ModelsControl Remote Mounted Models WSBM22 WSBM131 WSBM140 Gravimetric Batch Blenders Wsbm Series modelsSide View Front View Side View, R Model Front View, R Model Gravimetric Batch Blenders WSB 100 and 100R Models24.4 Gravimetric Batch Blenders WSB 220 and 420 ModelsWSB442 Gravimetric Batch Blenders WSB 240/440 and 240/440R ModelsGravimetric Batch Blenders WSB 1840, 1850 and 1860 Models Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C

GB, WSB specifications

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