Conair Essential Amphonol Connector Parameter Settings for Effective Extrusion Control
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If you know ONE bar code input is required before a new cycle is initiated, set this parameter to 00001. The blender is then prevented from operating until one single valid input is received. If two inputs are expected, set this parameter to 00002, etc. When set to any value, the blender will not operate until the required number of scanned inputs are received.

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XCV + XRC

For Extrusion Control Systems only.

XCV, "Extruder speed Control Voltage" is used in conjunction with our extrusion control software. This number can range from 0 to 1000 (XCV 00000) to XCV 01000), and determines the voltage outputed on pin S of the Amphonol connector. Pin R is the neutral or zero reference for this voltage output.

The voltage ranges from 0 to 10 volts. 01000 = 10.00 volts. This parameter can be set manually, however it is intended to be controlled by the extrusion control logic or by MLAN communications in conjunction with our extrusion control software.

Whenever the software control logic makes a change to this voltage, up or down, the controller display will say (RAMPING) during the time the voltage is being adjusted.

XRC, "Extruder speed Rate of Change", determines the ramp up or ramp down rate of the XCV parameter, above. It can range from 0 to 10 (XRC 00000) to (XRC 00010). Default setting is 00004.

When XCV changes, it does so gradually, making small incremental changes every 10 interrupts, or about 24 incremental changes per second. The XRC parameter determines the maximum value of each incremental change. For example, if XRC is set to 1 then the XCV number will increment by 1 count (0.01 volt) every 10 interrupts, for a rate change of 24 counts (0.24 volt) per second, which will produce a full range change from 0 to 10 volts over about 41 seconds.

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TCV + TRC

For Extrusion Control Systems only.

These parameters control a second 0 to 10 volt voltage output on for controlling downsteam equipment Takeoff speed. They operate the same as the XCV and XRC covered above except they move in the opposite direction, higher to reduce weight per foot, lower to increase weight per foot.

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XTP

For Extrusion Control Systems only.

The LAST THREE digits of the XTP parameter specify the TRIP POINT when software will make an adjustment to the throughput rate number, which will then cause a change in extruder speed. Speed is held steady until there is significant indication that the throughput rate is incorrect. The software analyzes each batch watching for any meaningful deviation from current controlling rate. These last two digits of this parameter specify the accumulated error, indicated as a percent of full batch weight, required to trip a change. For example,

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Contents Gravimetric Blenders Date Manual Number UGB007/1103 Serial numbers Model numbers Part Troubleshooting / Software Part Hardware MaintenanceTwelve Component Software Part OperationCheck OUT Procedure Special FeaturesProceed to Safety Hazards Next Slide ValvesSafety Hazards MIX Blades Safety Features Safety Interlock SwitchProceed to Assembly Next Additional MIX Blade HazardDisclaimers Part I Assembly Page Wiring Considerations Proceed to Check OUT Procedure NextProcedure What should Happen Plug in Controller Turn Power onAT this Point Touch Weigh BIN Very LightlyPress Alarm KEY Facing the Controller Side of the BlenderALL Models Press Dump KEYPage Weigh BIN Load Cell Grams Dimensions Rating GBM PasswordSelecting Correct Model Model Batch WTPart II Operation Load Cell Calibration CAL OFFCAL ZeroTurning on Outputs Material Types Regrind Percent of MIXNatural Ratio to Each Other Additive Percent of ALL Naturals RegrindNatural SET= On the Other HandTypes Proceed to Rate Calibration NextProceed to Entering Settings Next Rate Calibration YOU Dont have to do thisOper OperateOther Natural Settings SETEntire MIX Thumbwheel Assignments this is OptionalSelected Models Special Instructions Micro PulseGB/WSB GBM GB/WSB 240RPower OFF Power onInstructions for Normal Operation After Several Days of Proper OperationNormal Operating Sequence Each Cycle Wait 5 seconds, until display says Press Display will say Eight Character Display Strobe Light and Beeper Alarms Alarm SilenceROM OK LED LightsMixer Motor ON/OFF/TIMED Switch Mixer Motor OutletThumbwheel Switches Internal FusesKeypad Summary Description Keypad Automatic Operation Mode Keypad Description of FunctionsTotal RecipeBatch BtchBatch Count FastTAG OperatorKeypad Manual Mode Timed TimePage Keypad Program Mode FLG 1TY 2TY 3TY CTY MIX 1CS 2CS 3CS TRCPara ViewYLD Ctrl Page Explanation EepromPage Page Page Page Page Page Parameters Parameter List Brief ExplanationsMIX Time Page Component Parameters OFF Designates Material TypePage Parameter List Full Explanations FLGJOG KDF, WDF ROV Page Page Dispense Station Configuration Tare Weight STL Do not Change TheseXCV + XRC TCV + TRCXTP XAL XULCPL MPO LIQMCT OFF = Not UsedREG = Regrind NAT = Natural ADD = Additive Page Page Page Page Page Page Parameter Default Settings Twelve Software FLG MIX JOGFCV DTI KDF WDF BER ROC ROV RHL FUL1TY = OFF 1CS 1AL 1XT 1SE 1MI 1NC 1PT 1RP 1RD1LA 1PO 3TY 3CS 3AL 3XT 3SE 3WTChanging Parameters Prnt OFF PrntFinal DISP,% Rate GR/TIMEFinal DISP,% What to Check for Page Page Page Special Tests Time CompCalibrate Comp Material Usage Information PARAMETER, PRTDate Time Current Last PrintedPart IV Troubleshooting What to do Typical Problems Page Normal Operating Sequence Material Runs OUT Verifying Load Cell Function Load Cell RAW Signal Readout CNT OFFCNT Load Cell Weigh BIN Test Results to ExpectClear Routine Clear ALL RestartCore Dump Level Sensor Weigh BIN Dump ValveInternal MIX Motor MIX Problems Page Recalibration of Load Cells FullBlender Preventive Maintenance Dispense GatesLoad Cells Weigh BinsPage Computer Outputs Wiring Supplement Page Call Appendix A-2 Specifications Gravimetric Batch Blenders Autoweigh GBM Series ModelsGravimetric Batch Blenders AutoWeigh GB100 Series Models TOP View Front View Side View120V/1 phase/50-60 Hz 240V/1 phase/50-60 Hz Gravimetric Batch Blenders GB 220 and 420 ModelsGravimetric Batch Blenders AutoWeigh GB240 and GB440 Models TOP View Mounting InterfaceGravimetric Batch Blenders AutoWeigh GB900 Series Models 2124Gravimetric Batch Blenders AutoWeigh GB1840 and 1860 Models GB1840 GB1860Gravimetric Batch Blenders Wsbm Series models Control Remote Mounted Models WSBM22 WSBM131 WSBM140Gravimetric Batch Blenders WSB 100 and 100R Models Side View Front View Side View, R Model Front View, R ModelGravimetric Batch Blenders WSB 220 and 420 Models 24.4Gravimetric Batch Blenders WSB 240/440 and 240/440R Models WSB442Gravimetric Batch Blenders WSB 1840, 1850 and 1860 Models Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C

GB, WSB specifications

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