Bunn Hot Water Dispenser Manual and Troubleshooting for Model FMD-3
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DRAINING THE HOT WATER TANK

CAUTION - The dispenser must be disconnected from the power source throughout these steps.

1.Disconnect the dispenser from the power source.

2.Open front door and place tank heater switch in the “OFF” (upper) position.

3.Shut-off and disconnect the incoming water supply.

4.Remove the top panel.

5.Gently remove one of the grommets from the tank lid.

6.Insert a tube to the bottom of the tank and syphon ALL of the water out. (Bunn-O-Matic has a syphon assembly #12440.0000 available for this purpose.)

NOTE - The dispenser must be refilled using the INITIAL FILL & HEAT steps before reconnecting to the power source.

HOPPER DISPENSE RATE OF PRODUCT

1.Hopper dispense rate with 22 tooth gear and auger wire is approximately 4 to 6 grams per second.

2.Hopper dispense rate with 22 tooth gear and auger wire with optional restrictor is approximately 3 to 5 grams per second.

3.Hopper dispense rate with optional 32 tooth gear and auger wire is 6 to 9 grams per second.

TROUBLESHOOTING

A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.

•Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.

•All electronic components have 120 volt ac or 240 volt ac and low voltage dc potential on their terminals. Shorting of terminals or the application of external voltages may result in board failure.

•Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.

•Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are energized for more than ten minutes without a supply of water.

•The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will help to avoid twists and kinks in the tubing.

•Make certain that all plumbing connections are sealed and electrical connections tight and isolated.

•This unit is heated at all times. Keep away from combustibles.

WARNING – • Exercise extreme caution when servicing electrical equipment.

•Unplug the dispenser when servicing, except when electrical tests are specified.

•Follow recommended service procedures

•Replace all protective shields or safety notices

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Contents Post Office BOX SPRINGFIELD, Illinois Phone 217 529-6601 FAX 217BUNN-O-MATIC Commercial Product Warranty FMD-2 FMD-326536.0002 00656.0000 00831.000028368.0000 FMD-2Initial SET-UP Initial Fill & Heat Plumbing HOOK-UPDraining the HOT Water Tank Problem Probable Cause RemedyTroubleshooting Replacement Control thermostatStat for testing procedures. See Leaks Product overflows container Dispense switchDripping from dispense tip Lime build-up ColdProblem Probable Cause RemedyNoises Water Supply Tank Heater Excess dust Fan Refer to Service Lamp, see page 23 for lamp replacementDispenser is making unusual Display not lit Lamp Lamp Holder Starter Lamp BallastComponent Access ContentsAuger Drive Components Off of the auger drive shaft Hopper Lid Auger Wire Agitator Disc AssyIf voltage is present as described, proceed to #5 Auger Drive Shaft Optional Bushing Ejector ElbowAuger Drive Components Remove dust seal 18 from auger motorRefer to when reconnecting the wires BallastHarness BLK to BLU From Door Interconnect Remove temperature probe from the tank Control ThermostatDispense Switch Control ThermostatLocation Dispense Switch FANLocation Steam Collector Ring Mixing Chamber #8-32 Acorn Nut FANFrother and Whipper Motor Washer Ring Nut FrotherFrother and Whipper Motor Hopper Delay Board Whipper Motor Terminals P1451.40HOT/COLD Switch Optional Disconnect the wires from the switch termi- nalsDoor Assy Upper Panel Lamp Holders Lower Panel Lamp Replacement Refer to FigLamp Holder Remove the outside window and display graphicAs assembly Lamp Starter and SocketLevel Control Board and Level Probe Level Control Board and Level Probe Limit Thermostat Limit ThermostatOverflow Protection Switch From Main HarnessBoard Rinse /RUN Switch RINSE/RUN SwitchSolenoid Valve Cold Water Optional Cold Water Solenoid ValveCold Water Solenoid Terminals Solenoid Valves DispenseSolenoid Valves Dispense Solenoid Valve InletSolenoid Valve Inlet Tank HeaterMain Wiring Thermostat Harness Tank Heater SwitchTank Heater Tank Heater Switch Tank Heater Switch TerminalsSchematic Wiring Diagram FMD-1, FMD-2, & FMD-3 Schematic Wiring Diagram FMDA-1, FMDA-2, & FMDA-3
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