Belshaw Brothers 724CG, and 734CG, 718LCG Troubleshooting Ignition System, Troubleshooting-General

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Step 5: Check Normal

Operation

1.Set the fryer’s thermostat above 200°F/93°C.

2.Watch to see whether the pilot lights smoothly when the gas reaches the pilot burner.

3.Watch to see whether the main burner lights smoothly without flashback.

4.Watch to see whether the main burner operates smoothly without floating, lifting, flame rollout, or heat buildup.

5.If the gas line has been disturbed, perform a gas leak test, as follows:

a.Paint the gas control gasket edges and all pipe connections downstream of the gas control, including pilot tubing connections, with a rich solution of soap and water. Bubbles in the solution indicate gas leaks.

b.If there are leaks, tighten the joints or screws, or replace the component.

c.Test again for leaks.

d.Repeat this procedure until no leaks exist.

6.Set the thermostat below 200°F/93°C.

Watch to see whether the main burner flame and the pilot flame go out.

thermostat below 200°F/93°C for at least one minute before continuing. On retry models, wait for retry or reset at the thermostat.

If any component does not function properly, make sure it is correctly installed and wired before replacing it.

The ignition module cannot be repaired. If it malfunctions, it must be replaced.

Only trained, experienced service technicians should service intermittent pilot systems.

As the first step in troubleshooting, perform the checkout procedure. Then check the block diagram. If you think there is an ignition problem, see “Troubleshooting the Ignition System” below to isolate and correct the problem.

Following troubleshooting, perform the checkout procedure again to be sure system is operating normally.

Troubleshooting the

Ignition System

Step 1: Check Ignition Cable

1.Make sure the ignition cable does not run in contact with any metal surfaces.

2.Make sure the ignition cable is no more than 36”/0.9 m long.

Troubleshooting—General

The following service procedures are provided as a general guide. For electrical troubleshooting refer to the diagrams included with this manual, or to the wiring schematic on the inside of the fryer door. Keep the following things in mind:

On lockout and retry models, meter readings between gas control and ignition module must be taken within the trial for ignition period. Once the ignition module shuts off, lockout models must be reset by setting the

3.Make sure the connections to the ignition module and to the igniter-sensor are clean and tight.

4.Make sure the ignition cable provides good electrical continuity.

Step 2: Check Ignition System Grounding

Nuisance shutdowns are often caused by a poor or erratic ground.

Belshaw Bros., Inc. 1750 22nd Ave. S. Seattle, WA 98144 Phone 206-322-5474 Fax 206-322-5425

A-4

MN-1141EN

718LCG, 724CG, and 734CG Gas Fryers

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Contents Gas Fryer Operator’s ManualEquipment Record Contents Parts Lists Limited Warranty Insert Donut-Making HelpsPreface Page Conforming to Codes 1InstallationSelecting a Workstation Unpacking the Fryer Initial CleaningAssembling the Fryer Installing the Fryer Installing the Heat Shield Splash ShieldMoving the Fryer Operation2 Taking Safety PrecautionsFrying Donuts MN-1141EN 718LCG, 724CG, and 734CG Gas Fryers 718LCG, 724CG, and 734CG Gas Fryers MN-1141EN 3Cleaning Removing the ShorteningWashing Rinsing Maintenance4 Use Rev to correct existing open Kettle Fryer settingsSB-0308 rev SP1L set to 0 & PB set to Operator InterfaceMenu Flow Chart Menu OverviewOpen Kettle Fryer Parameter Settings Default SettingsMN-1141EN 718LCG, 724CG, and 734CG Gas Fryers Parameter Descriptions Set to NonE Parameter Descriptions Set to 5Troubleshooting Page Pilot Module CheckoutPerform Visual Inspection Review the Normal Operating SequenceReset the Module Check Safety Shutoff OperationFigure A-1. Normal Operating Sequence Troubleshooting Ignition System Troubleshooting-GeneralCheck Normal Operation Check Ignition CableCheck Spark Ignition Circuit Check Pilot and Main Burner LightoffArc Length What To DoAppearance Cause Donut-Making Helps Tips on Making Quality Cake DonutsCalculating Correct Water Temperature Ratios of Plunger Sizes to Donut WeightsTemperature Conversion Plunger Size Donut Weight per DozenParts Lists 718LCG Parts List 718LCG Parts List CONT’D 724CG Parts List 734CG Parts List 0080A5 734FG Parts List Page US/Canada/Mexico Limited Warranty and Return Policy Exclusions