Hoshizaki KM-1300MRH, KM-1300MWH, KM-1300MAH Removal and Replacement of Compressor Important

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3.REMOVAL AND REPLACEMENT OF COMPRESSOR IMPORTANT

Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repair or replacement has been made.

Note: When replacing a Compressor with a defective winding, be sure to install the new Start Capacitor and Start Relay supplied with the replacement Compressor. Due to the ability of the POE oil in the compressor to absorb moisture quickly, the Compressor must not be opened more than 15 minutes for replacement or service. Do not mix lubricants of different compressors even if both are charged with R-404A, except when they use the same lubricant.

1)Turn off the power supply.

2)Remove the panels.

3)Recover the refrigerant and store it in an approved container.

4)Remove the Terminal Cover on the Compressor, and disconnect the Compressor Wiring.

5)Remove the Discharge and Suction Pipes using brazing equipment.

6)Remove the Hold-down Bolts, Washers and Rubber Grommets.

7)Slide and remove the Compressor. Unpack the new Compressor package. Install the new Compressor.

8)Attach the Rubber Grommets of the prior Compressor.

9)Sandpaper the Suction, Discharge and Process Pipes.

10)Place the Compressor in position, and secure it using the Bolts and Washers.

11)Remove plugs from the Suction, Discharge and Process Pipes.

12)Braze the Process, Suction and Discharge lines (Do not change this order), while purging with nitrogen gas flowing at the pressure 3 - 4 PSIG.

13)Install the new Drier.

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Contents KM-1300MAH KM-1300MWH KM-1300MRH Hoshizaki AMERICA, INC Contents Maintenance Specifications KM-1300MAH Air-cooled2a. KM-1300MWH Water-cooled 2b. KM-1300MWH Water-cooled Serial No. M10156D KM-1300MRH Remote air-cooled Condensing Unit URC-12F Specifications Model URC-12F II. General Information Construction KM-1300MWH Water-cooled KM-1300MRH Remote air-cooled Features of Control Products E Controller Board Controller BoardSOLID-STATE Control Controller BoardPage Beep every 3 sec. = High Evaporator Temperature 127 F Minute Fill CycleHarvest Cycle Freeze CycleControl Products HOS-001A Board Sequence 1st Cycle 2nd Cycle and after with pump drain 2nd Cycle and after with no pump drain Controls and Adjustments Setting Time Setting Frequency Checking the Controller Board Page III. Technical Information KM-1300MWH Water-cooled KM-1300MRH Remote air-cooled Wiring Diagrams KM-1300MAH Air-cooled and KM-1300MWH Water-cooledCut-out 412 ±21.3 Psig Cut-in 327±21.3 Psig Timing Chart Page Performance Data Serial # L00001F to M10155C KM-1300MWH Water-cooled Serial # M10156D KM-1300MRH Remote air-cooled IV. Service Diagnosis No ICE Production Problem Possible Cause RemedyController Board Problem Possible Cause Remedy Evaporator is Frozen UP LOW ICE ProductionAbnormal ICE OthersEvacuation and Recharge R-404A Service for Refrigerant LinesRefrigerant Recovery Brazing Removal and Replacement of Compressor Important Removal and Replacement of Drier Removal and Replacement of Expansion Valve Removal and Replacement of HOT GAS Valve and Line Valve Removal and Replacement of Evaporator Important Page Page Page Removal and Replacement of Thermistor Important Removal and Replacement of FAN Motor Removal and Replacement of Water Valve Removal and Replacement of Pump MotorRemoval and Replacement of Spray Tubes VI. Maintenance and Cleaning Instructions Preparing the Icemaker for Long StoragePage Cleaning Cleaning Procedure Sanitizing Procedure Following Cleaning Procedure Page Maintenance