3M 39600 manual Installation and Set-Up, Receiving And Handling

Page 15

Installation and Set-Up

Receiving And Handling

After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.

Machine Set-Up

Important – Read "Warnings", on page 19, before attempting to set-up the case sealer for operation.

The following instructions are presented in the order recommended for setting up and installing the case sealer, as well as for learning the operating functions and adjustments. Following them step by step will result in your thorough understanding of the machine and an installation in your production line that best utilizes the many features built into the case sealer. Refer to Figure 3-1, page 15, to identify the various components of the case sealer.

Note – A tool kit consisting of metric open end and hex socket wrenches is provided with the machine. These tools should be adequate to set-up the machine, however, other tools supplied by the customer will be required for machine maintenance.

PACKAGING AND SEPARATE PARTS

1.Lift off fiberboard cover from pallet after removing staples and straps at bottom.

2.Remove protective wrapping around machine.

3.Install the upper tape drum bracket on the top crossbar as shown in Figure 2-1A.

4.The column guards, shown in Figure 2-1 have been installed upside down for shipping. They must be repositioned for safe operation of the machine. Remove and retain the screws and

washers holding the guards on the columns. Rotate the guards 180° and install back on the columns as shown. Replace existing screws and washers to secure the guards in place.

5.Cut cable ties securing upper assembly to machine bed on each side.

6. Pneumatic connection.

WARNING – Use care when working with compressed air.

The case sealer requires a 5 bar gauge pressure 110 litre/min [70 PSIG], @21°C, 1.01 bar [3.75 SCFM] compressed air supply. As shown in Figure 3-1, an on/off valve, pressure regulator, and filter are provided to service the air supply.

Note A precision regulator is used to balance the top drive assembly. Due to the self relieving feature of this regulator a small amount of air will continually vent to the atmosphere. This is normal and amounts to approximately 3 litre/min. [0.1 SCFM].

a.Read and remove safety tag from pneumatic "On/Off" valve.

b.Connect the main air supply line to the inlet side of the on/off valve using the barbed fitting and hose clamp provided. See Figure 2-1B. The customer supplied air hose

(8 mm [5/16 inch] ID) must be clamped tightly to the barbed fitting.

If another type of connector is desired, the barbed fitting can be removed and replaced with the desired 1/4-18 NPT threaded connector.

Always turn the air valve "Off" when the air supply line is being connected or disconnected.

7.Turn the air supply on be turning the air on/off valve to SUP (On).

Note The air valve has provisions for lock out/tag out according to plant regulations.

8.Raise and latch upper drive assembly in full "Up" position.

CAUTION – Read "Operation – Mechanical Latch", page 18, before

raising and latching upper drive assembly.

10

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Contents 3M-Matic To Our Customers Replacement Parts and Additional ManualsTo Our Customers Table of Contents Section II AccuGlide II STD 2 Inch Taping Heads Description Contents 700r Random Case Sealer Knife Warning Label Important SafeguardsPinch Point Caution Label Air Pressure Label 14 Tape Threading Label Specifications Box Weight and Size Capacities Box BoardMinimum Maximum Set-Up Recommendations Machine Dimensions MinimumInstallation and Set-Up Raising and latching upper drive assemblyReceiving And Handling 700r Frame Set-Up Infeed Conveyor UncratedMachine BED Height Bumper Supports 700r Case Sealer Components Left Front View OperationMain Air On/Off Valve/Pressure Regulator/ Filter -3 Controls, Valves and Switches Electrical On/Off SwitchRaising Switch, Upper Drive Assembly Emergency Stop SwitchMain Air Pressure Gauge Mechanical Latch, Upper Drive Assembly FigureSee Section II, Pages 7 Theory of Operation Box Centering SwitchDrive Belts Box SealingLubrication MaintenanceLower Drive Belt Replacement Personnel could result Box Drive Belt ReplacementPersonnel could result Circuit Breaker Knife Replacement, Taping HeadPersonnel could result Box Drive Belt Tension AdjustmentsPersonnel could result Box Drive Belt Tension Adjustment, Lower BeltsInfeed EndInjury to personnel could result This page is Blank Case Sealer Frame Changes Special Set-Up ProcedureRemove Upper Taping Head Box and Machine Bed Height Range Stop Bumpers Disconnected, severe injury to personnel could resultTroubleshooting Guide Problem Cause Correction TroubleshootingTroubleshooting Electrical Diagram Electrical DiagramPneumatic Diagram Pneumatic DiagramReplacement Parts And Service Information Part Number Option/Accessory Options/AccessoriesReplacement Parts Illustrations and Parts Lists This page is Blank 700r Random Case Sealer Frame Assemblies 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description 700r Random Case Sealer Ref. No 3M Part No Description Safety and Information Labels Ref. No 3M Part No Description Qty Safety and Information Labels
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