Vulcan-Hart ML-135339-00024, 48RRG, 60RRG Solenoid Valves, Safety Ignition Module Troubleshooting

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Disconnect the electrical power and follow lockout / tagout procedures

SAFETY IGNITION MODULE TROUBLESHOOTING

SYMPTOM – NO SPARK BETWEEN PILOT HEAD AND ELECTRODE

1.Check for loose or greasy/dirty connections at all terminals (including electrode wire)

2.Check for 120 voltage from pin 4 wire to ground.

a.If no voltage check on/off switch and wiring for shorts or breaks

3.Check electrode wire for damage and continuity – if damaged or no continuity change spark/pilot assembly

a.Check spark gap between electrode and pilot head. The spark gap should be between

.094” to 0.156” – or approx. 1/8”.

4.If component has passed above checks and is not sparking – then replace ignition module.

SYMPTOM – ELECTRODE CONTINUALLY SPARKS AFTER PILOT IS LIT

1.Check that electrode is engulfed by pilot flame

2.Increase pilot flame height

3.Check electrode and electrode wire for damage

4.Check that power cord grounding wire is securely attached to J box.

5.Check that ground wire from pin 1 is securely grounded to chassis.

SYMPTON – BURNER SOLENOID VALVE OPENS WITHOUT ESTABLISHED PILOT FLAME

1.Check burner solenoid valve.

2.Check for voltage from pin 2 wire of safety ignition module a. Replace safety ignition module if voltage

IGNITION MODULE REMOVAL

1.Remove the control panel.

2.Label and disconnect the wires from the igniter module.

3.Disconnect the electrode wire and control wire harness.

4.Remove the two mounting bolts.

5.Remove the safety ignition module.

6.Reverse the procedure to install and check for proper operation.

SOLENOID VALVES

The RRG series griddles use both single and dual solenoid valves in differing applications. A single or dual valve can be either a pilot valve or main burner valve. Pilot valves can be identified by the fact that they will have adjustment screws for the pilot flame at the output of the valve body. Pilot solenoid valves will receive power and remain on as long as the power switch is in the ON position. Main burner solenoid valves will remain on until the thermostat set point has been satisfied.

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Contents Heavy Duty Gas Griddles 48RRGTable of Contents Burner TROUBLESHOOTING……………………………………… Regulator TROUBLESHOOTING…………………………………GAS Pressure MEASUREMENT…………………………………...17 Installation Operation Cleaning Lubrication SpecificationsGeneral Introduction36RRG Configuration Shown Component LocationExterior Panels Wiring Configuration Thermostat TroubleshootingSymptom Burner will not Come on ThermostatTemperature Probe Temperature Probe RemovalTemperature Probe Installation Thermostat RemovalAdjustments CalibrationPower ON/OFF Switch Power Switch TroubleshootingSymptom no Power Being Supplied to the Unit Power Switch RemovalIndicator Light Safety Ignition ModuleIndicator Light Troubleshooting Indicator Light RemovalSafety Ignition Module Troubleshooting Symptom no Spark Between Pilot Head and ElectrodeSymptom Electrode Continually Sparks After Pilot is LIT Solenoid ValvesSolenoid Valve Troubleshooting Symptom no GAS Flow to BurnerInput GAS Line Back Center Retaining Screw Output GAS Lines Double Solenoid ValveBrass Pilot Valve Pilot Troubleshooting Symptom Pilot will not LightPilot Assembly Removal PilotBurner Troubleshooting BurnerBurner Removal Burner Adjustment GAS Regulator GAS Pressure MeasurmentSequence of Operation Pressure TAP AT #1 BurnerWiring Diagrams Wiring Diagram 36-INCH Griddle Wiring Diagram 48-INCH Griddle Wiring Diagram 60-INCH Griddle

24RRG, 36RRG, 60RRG, 48RRG, ML-135342-00060 specifications

The Vulcan-Hart ML series comprises industrial-grade kitchen equipment designed to enhance food preparation efficiency and consistency. This article focuses on the specific models: ML-135340-00036, ML-135341-00048, ML-135339-00024, and ML-135342-00060. Each model is crafted to meet the needs of restaurants, catering services, and other food establishments where reliable performance is critical.

ML-135340-00036 is well-regarded for its powerful cooking capabilities. It features a large cooking surface that allows chefs to prepare multiple dishes simultaneously, reducing wait times and increasing productivity. The model is equipped with precise temperature controls, ensuring food is cooked to perfection every time. The durable stainless steel construction not only enhances its longevity but also facilitates easy cleaning and maintenance.

ML-135341-00048 offers versatility with multiple cooking modes, catering to a variety of culinary techniques. This model includes advanced heating technology that provides quick and even heat distribution, ensuring each dish is cooked uniformly. The integrated safety features, such as automatic shut-off and heat retention systems, make it suitable for busy kitchen environments where safety is a priority.

Each model, including ML-135339-00024, is designed with user-friendly interfaces that include intuitive controls and displays. This simplifies operation, allowing staff of varying skill levels to utilize the equipment effectively. Additionally, the compact design of these units ensures they fit seamlessly into existing kitchen setups while maximizing space efficiency.

ML-135342-00060 stands out with its energy-efficient performance, incorporating technologies that minimize energy consumption without sacrificing output. This aspect is increasingly important in today’s environmentally-conscious market. Combined with their high-output capabilities, these models contribute to cost savings over time, making them an economical choice for food service operators.

In summary, Vulcan-Hart’s ML series provides an array of features that cater to the demanding needs of commercial kitchens. With reliable performance, innovative technologies, and a focus on safety and energy efficiency, models like ML-135340-00036, ML-135341-00048, ML-135339-00024, and ML-135342-00060 represent an excellent investment for any culinary operation. These units not only facilitate efficient cooking but also enhance the overall quality of food preparation, crucial for maintaining high customer satisfaction in the competitive food service industry.