Sterling A0567659 manual SGB Batch Blender with Mitsubishi Controller

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1-8 “SGB” Series Weigh Blender Mechanical Features

SGB Slide Gate Blender

•Efficient Opti-Mixer®and “HC” mixer designs promote homogeneity

•Exclusive diamond design slide gate metering assemblies meter a large range for free flowing pellet materials

•Slide gate stroke limiting restrictors provided for accurate metering of minor ingredients

•Electro-polished 304 SS stainless steel weighing and blending components

•Precision 1/10% span accurate cantilever load cell weighing system

•Removable stainless steel weigh hopper

•Removable stainless steel mixer agitator and mixer wrap (Opti-Mixer®only)

•Mild steel material supply hoppers with clean-out doors and material drains

•Compressed air hose with nozzle for clean-out

•Safety-interlocked system shuts off compressed air and electricity if mixer is opened

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SGB Batch Blender with Mitsubishi Controller

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Contents Page Model # Serial # Table of Contents Maintenance Safety Considerations Wear Safety Glasses and Work GlovesSterling SGB-E Series Blenders Annex B Information Introduction AccessoriesCustomer Service Equipment FunctionEquipment Covered by this Manual Necessary DocumentsSystem Capabilities SGB BlendersSGB Batch Blender with Mitsubishi Controller Three 3 types of recipe entry procedures available SGB -E Series Specifications Model SGB Blender System Component Description SGBTypical Material Supply Hoppers Material Supply HoppersSlide Gate Metering Assemblies SGB Batch Blender with Mitsubishi Controller Weigh Hopper Locating TabsWeigh Hopper Discharge Valve HC Mixer Mix ChamberOpti-Mixer Operator Control PanelTypical Setup Screens Typical Operator Screens SGB Batch Blender with Mitsubishi Controller Mixer Slide Gate Switch Positions Pneumatic Slide Gate Below Mixer OptionalSafety Work RulesSafety Considerations Mechanical InstallationTools and Equipment Needed Reporting a Safety Defect General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Safety Description and ObjectivesSafety Device Lock-Outs Safety Circuit StandardsFail Safe Operation Lock-Outs, Plugs, and Other Safety Devices Line Cord PlugElectric Safety Interlock Switch All Models Shipping Information Unpacking and InspectionEvent of Shipping Damages Parcel Post Shipment United Parcel Service ShipmentIf the Shipment is Not Complete If the Shipment is Not Correct ReturnsChapter Description and Objectives Installation & SetupMounting Configuration Site RequirementsSGB Batch Blender with Mitsubishi Controller Mezzanine Mount Floor Mount Central Blender Installation Overview Lifting LugElectrical Installation Pneumatic Installation Blender Set-upLoad Cell Adjustment Weigh Hopper InstallationLoad Cell Mechanical Stop Adjustment Final Setup SGB Batch Blender with Mitsubishi Controller Operation Quick Start ProcedureSGB Blender Sequence of Operation Quick Set Recipe Entry FormatsMost common in injection molding Most common in extrusion and blow molding Percentage ModeParts Mode Often used in Compounding ApplicationsPreset Part Calculated Weight Ratio Control Example of a 5-component Blend in Parts ModeSwitching Modes SGB Series Control System Menu Structure Recipe Page StartAdditional settings that usually do not have to be changed Blender CalibrationSGB Batch Blender with Mitsubishi Controller Controller Mode Setup Setting up a recipeInventory Shutdown Color Change Blender where there are moving parts Additional Operation Features Display Description LCD Please refer to the SGB menu structure in SectionMenu tree Mix Timer Re-Mix TimerMixer Options Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Feeder Alarm Setup & Flags Weigh Hopper Dump CycleMAX Hopper Weight Exceeded Calibration Error Additional Control Functions Feeder Clean OutGeneral Operation SGB Batch Blender with Mitsubishi Controller Standard Run Time Displays Recipe Menu Quick Set Menu Current Recipe MenuRecipe Format Menu SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Inventory Shutdown Batch Size MenuTypical Batch Size Recipe Book Storage Menus Save Running Recipe to the Book Load a Saved Recipe from the Book Display Recipe ContentsErase Recipe or Entire Book Controller Features Display Time and Date Setting Date & TimeStroke Limiters for Metering Gates Stroke LimiterMaintenance Maintaining BlendersController Setup Units Setup SGB Series Blender Menu StructureDaily Typical Model SGB Assembly OverviewMechanical WeeklyInput Signals to Programmable Controller ElectricalOutput Signals from Programmable Controller Pneumatic System Maintenance 7Troubleshooting Description and ObjectivesProblem Possible solution Done in the field, the controller warranty will be voided Problem Possible solution Blender Options Model SGB-450 Spare Parts ListSpare Parts Model SGB-900Component Identification and Location OverviewSGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Mixer Frame Typical Opti-Mixer Frame Assembly Typical Supply Hopper Typical SGB-450 Series Hopper Assembly Detail Typical Weigh HopperTypical Weigh Hopper & Load Cell Detail Technical Assistance Parts DepartmentReturned Material Policy Warranty ReturnsCredit Returns Warranty Safety Tag Information SGB Blender Safety TagsPushbutton and Touchscreen Tags Power OnPower Off ButtonLocated on back of mixing chamber Blender Identification Serial Number TagModel Number SGB-900 Max Blend Capacity 318 KG/HR Programmable Settings Addendum Service Supervisor Information12Appendix Advanced Weight Factory Setup MenuAvailable Selections SGB Batch Blender with Mitsubishi Controller 107 Feed Calibration Feeder Setup Customer Setup MenuSelect a feeder by touching the Select Feeder Programmable Features Service Notes Passwords Default Values factory defaults shownSGB Blender Configuration Parameters Cont’d Alarm SetupFeed CAL Options SGB Batch Blender with Mitsubishi Controller 115 116 SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller 117 118 SGB Batch Blender with Mitsubishi Controller

A0567659 specifications

Sterling A0567659 is a premium-grade product designed to meet the needs of various industrial applications. As an exceptional piece of equipment, it reflects advancements in engineering and technology, ensuring high performance and reliability.

One of the key features of the Sterling A0567659 is its robust construction. Built using high-quality materials, it withstands harsh working conditions, making it suitable for demanding environments. Its durable design minimizes wear and tear, leading to a longer lifespan and reduced maintenance costs. This resilience is complemented by sophisticated corrosion resistance, ensuring that the product remains functional even in challenging climates.

Another notable characteristic of the Sterling A0567659 is its advanced technological integration. The product comes equipped with cutting-edge automation technologies that enhance its operational efficiency. These advancements enable streamlined processes, reducing the room for error and increasing overall productivity. Users benefit from intuitive interfaces that facilitate easy monitoring and control, allowing for quick adjustments and data analysis in real-time.

The Sterling A0567659 also prioritizes energy efficiency. With rising energy costs and increasing environmental concerns, this product has been designed to consume less power without compromising performance. Its innovative design incorporates features such as optimized airflow and heat management, resulting in lower operational costs and a reduced carbon footprint.

Safety is another critical aspect of the Sterling A0567659. Equipped with comprehensive safety features, including emergency shut-off systems and user-friendly operational protocols, it ensures that operators can work confidently and without risk. These safety measures comply with international standards, making it a reliable choice for businesses prioritizing workplace safety.

In terms of versatility, the Sterling A0567659 is suitable for a wide range of applications across multiple industries. From automotive to manufacturing and beyond, it adapts well to various operational needs. Its customizable options mean that businesses can tailor the product to their specific requirements, ultimately enhancing performance and optimizing workflow.

In summary, the Sterling A0567659 is a formidable asset for any industrial operation, merging durability, advanced technology, energy efficiency, and safety features into one cohesive unit. Its versatility and reliability make it an excellent investment for companies looking to enhance their productivity and maintain competitiveness in today's fast-paced market.
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