Sterling A0567659 manual SGB Series Control System Menu Structure, Recipe Page Start

Page 51

5-4 SGB Series Control System Menu Structure

“Recipe” Page (Start)

¾Change Recipe Values by touching the number you wish to change

¾Touch “Accept New Recipe” button after you’ve made the desired changes

¾Start or stop the blender by touching the “Push to Start” or “Stop” button

¾Access “Recipe Book” Page

¾Access “Clean Out” Page

¾Access “Inventory Page”

¾Access “Setup” Page

“Recipe Book” Page

¾Save the running recipe to the book

¾Delete a stored recipe

¾Load a stored recipe

¾Erase all stored recipes

¾Modify the product ID for a stored recipe

¾Return to the “Recipe” page

“Clean Out” Page

¾Empty the blender hopper(s)

¾Manually Operate the mixer, weigh hopper dump gate, and the slide gate below the mixer

¾View and test all inputs and outputs on the blender

¾Return to the “Recipe” Page

“Inventory” Page

¾View the accumulated inventories

¾View batch time

¾View blender’s maximum capacity

¾View the average process rate

¾Return to the “Recipe” Page

¾Login / Logout

“Setup” Page

¾Login by going to Inventory page, touch “Login”, then enter your password. Touch the Sterling logo to access setup.

Recipe Format

¾Percentage, Parts, or Quick Set

¾Batch Size

¾Inventory Shutdown

¾“Batch ready” mode

¾“Auto start” mode

Report Setup

¾Blender Number

¾“Auto clear” option

¾“Auto interval” setup

¾Auto start time

Calibration

¾Scale Calibration

¾Direct Scale Readout

¾Feeder Calibration

Mixer and Dump Setup

¾Mixing Time

¾Remix Time

¾Dump Time

¾Dump Delay

¾Dump Cycles

¾Mixer Dump Time

¾Timed/Continuous Mixing Option

F940 “Config”

¾View software version

¾Access F940 “Config” setup to modify time settings

Units

¾Blender data units (lbs. or kgs.)

¾Target vs. actual data units (lbs. or kgs.)

Alarm Log

¾View and clear the alarm log

Alarm Setup

¾“Stop/Continue” when out of material

¾“Alarm/No Alarm” when out of material

¾“Alarm Silence” delay

User Interface Lock

¾Lock the user interface to prevent others from making changes or viewing your blender, be sure to logout after locking.

SGB Batch Blender with Mitsubishi Controller

Page 51 of 118

Image 51

Contents Page Model # Serial # Table of Contents Maintenance Wear Safety Glasses and Work Gloves Safety ConsiderationsSterling SGB-E Series Blenders Annex B Information Equipment Function AccessoriesCustomer Service IntroductionSGB Blenders Necessary DocumentsSystem Capabilities Equipment Covered by this ManualSGB Batch Blender with Mitsubishi Controller Three 3 types of recipe entry procedures available SGB -E Series Specifications SGB Model SGB Blender System Component DescriptionMaterial Supply Hoppers Typical Material Supply HoppersSlide Gate Metering Assemblies SGB Batch Blender with Mitsubishi Controller Locating Tabs Weigh HopperWeigh Hopper Discharge Valve Operator Control Panel Mix ChamberOpti-Mixer HC MixerTypical Setup Screens Typical Operator Screens SGB Batch Blender with Mitsubishi Controller Pneumatic Slide Gate Below Mixer Optional Mixer Slide Gate Switch PositionsWork Rules SafetyMechanical Installation Safety ConsiderationsTools and Equipment Needed General Responsibility Reporting a Safety DefectRemember Operator ResponsibilityMaintenance Responsibility Description and Objectives SafetySafety Circuit Standards Safety Device Lock-OutsFail Safe Operation Line Cord Plug Lock-Outs, Plugs, and Other Safety DevicesElectric Safety Interlock Switch All Models Unpacking and Inspection Shipping InformationEvent of Shipping Damages United Parcel Service Shipment Parcel Post ShipmentIf the Shipment is Not Complete Returns If the Shipment is Not CorrectSite Requirements Installation & SetupMounting Configuration Chapter Description and ObjectivesSGB Batch Blender with Mitsubishi Controller Mezzanine Mount Floor Mount Central Blender Lifting Lug Installation OverviewElectrical Installation Blender Set-up Pneumatic InstallationWeigh Hopper Installation Load Cell AdjustmentLoad Cell Mechanical Stop Adjustment Final Setup SGB Batch Blender with Mitsubishi Controller Quick Start Procedure OperationSGB Blender Sequence of Operation Recipe Entry Formats Quick Set Most common in injection molding Often used in Compounding Applications Percentage ModeParts Mode Most common in extrusion and blow moldingExample of a 5-component Blend in Parts Mode Preset Part Calculated Weight Ratio ControlSwitching Modes Recipe Page Start SGB Series Control System Menu StructureBlender Calibration Additional settings that usually do not have to be changedSGB Batch Blender with Mitsubishi Controller Setting up a recipe Controller Mode SetupInventory Shutdown Color Change Blender where there are moving parts Please refer to the SGB menu structure in Section Additional Operation Features Display Description LCDMenu tree Re-Mix Timer Mix TimerWeigh Hopper Dump Delay Time Mixer OptionsWeigh Hopper Dump Time Weigh Hopper Dump Cycle Feeder Alarm Setup & FlagsMAX Hopper Weight Exceeded Calibration Error Feeder Clean Out Additional Control FunctionsGeneral Operation SGB Batch Blender with Mitsubishi Controller Standard Run Time Displays Recipe Menu Current Recipe Menu Quick Set MenuRecipe Format Menu SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Batch Size Menu Inventory ShutdownTypical Batch Size Recipe Book Storage Menus Save Running Recipe to the Book Display Recipe Contents Load a Saved Recipe from the BookErase Recipe or Entire Book Setting Date & Time Controller Features Display Time and DateStroke Limiter Stroke Limiters for Metering GatesMaintaining Blenders MaintenanceController Setup SGB Series Blender Menu Structure Units SetupWeekly Typical Model SGB Assembly OverviewMechanical DailyElectrical Input Signals to Programmable ControllerOutput Signals from Programmable Controller Pneumatic System Maintenance Description and Objectives 7TroubleshootingProblem Possible solution Done in the field, the controller warranty will be voided Problem Possible solution Blender Options Model SGB-900 Spare Parts ListSpare Parts Model SGB-450Overview Component Identification and LocationSGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Mixer Frame Typical Opti-Mixer Frame Assembly Typical Supply Hopper Typical Weigh Hopper Typical SGB-450 Series Hopper Assembly DetailTypical Weigh Hopper & Load Cell Detail Parts Department Technical AssistanceWarranty Returns Returned Material PolicyCredit Returns Warranty SGB Blender Safety Tags Safety Tag InformationButton Power OnPower Off Pushbutton and Touchscreen TagsBlender Identification Serial Number Tag Located on back of mixing chamberModel Number SGB-900 Max Blend Capacity 318 KG/HR Addendum Service Supervisor Information Programmable Settings12Appendix Factory Setup Menu Advanced WeightAvailable Selections SGB Batch Blender with Mitsubishi Controller 107 Feed Calibration Customer Setup Menu Feeder SetupSelect a feeder by touching the Select Feeder Programmable Features Service Notes Default Values factory defaults shown PasswordsAlarm Setup SGB Blender Configuration Parameters Cont’dFeed CAL Options SGB Batch Blender with Mitsubishi Controller 115 116 SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller 117 118 SGB Batch Blender with Mitsubishi Controller