Sterling A0567659 manual Pneumatic System Maintenance

Page 84

6-7 Pneumatic System Maintenance

The SGB blending system uses plant-supplied compressed air to operate the metering and dump valves on the blender.

It is the user’s responsibility to provide CLEAN AND DRY air for the blender to be connected to. The air supply should be filtered through a 5 micron air filter and have a water separator installed. Oil should not be used unless air dryers are installed on the compressed air supply. In this case, an oiler may be required on the blender to keep the air cylinder seals lubricated.

Important! As this blender uses air for blender metering functions, it is very important to supply clean, dry air to the blender. Dirty air can affect blender accuracy, result in poor performance and cause injury. Provide a 5-micron air filter on the air supply to the blender and be sure excess oil is removed.

DRY 60 psi COMPRESSED AIR

 

5 MICRON

 

 

LUBRICATOR

 

 

FILTER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CUSTOMER-SUPPLIED COMPRESSED AIR COMPONENTS

PRESSURE

REGULATOR

OSGB/OA BLENDER

Sterling provides all pneumatic lines on the blender piped to a single ¼” NPT standard pipe thread fitting. The SGB blending system requires approximately 1 cfm @ 60 psi (1.7 m³/hr @ 4.14 bar) air pressure for proper operation.

The working pressure of the blender cylinders is 60 psi. This is adjustable by the regulator supplied on the rear panel of the blender. (It is important that the air pressure to the blender is not fluctuating by installing the unit on an air line with other equipment using large volumes of air. If this is the case, an accumulator tank with a check valve may have to be provided by the customer to ensure the blender a steady air supply.)

WARNING!

Always disconnect the compressed air supply when working on any part of the blender.

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SGB Batch Blender with Mitsubishi Controller

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Contents Page Model # Serial # Table of Contents Maintenance Safety Considerations Wear Safety Glasses and Work GlovesSterling SGB-E Series Blenders Annex B Information Accessories Customer ServiceIntroduction Equipment FunctionNecessary Documents System CapabilitiesEquipment Covered by this Manual SGB BlendersSGB Batch Blender with Mitsubishi Controller Three 3 types of recipe entry procedures available SGB -E Series Specifications Model SGB Blender System Component Description SGBTypical Material Supply Hoppers Material Supply HoppersSlide Gate Metering Assemblies SGB Batch Blender with Mitsubishi Controller Weigh Hopper Locating TabsWeigh Hopper Discharge Valve Mix Chamber Opti-MixerHC Mixer Operator Control PanelTypical Setup Screens Typical Operator Screens SGB Batch Blender with Mitsubishi Controller Mixer Slide Gate Switch Positions Pneumatic Slide Gate Below Mixer OptionalSafety Work RulesMechanical Installation Safety ConsiderationsTools and Equipment Needed Reporting a Safety Defect General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Safety Description and ObjectivesSafety Circuit Standards Safety Device Lock-OutsFail Safe Operation Lock-Outs, Plugs, and Other Safety Devices Line Cord PlugElectric Safety Interlock Switch All Models Shipping Information Unpacking and InspectionEvent of Shipping Damages United Parcel Service Shipment Parcel Post ShipmentIf the Shipment is Not Complete If the Shipment is Not Correct ReturnsInstallation & Setup Mounting ConfigurationChapter Description and Objectives Site RequirementsSGB Batch Blender with Mitsubishi Controller Mezzanine Mount Floor Mount Central Blender Installation Overview Lifting LugElectrical Installation Pneumatic Installation Blender Set-upWeigh Hopper Installation Load Cell AdjustmentLoad Cell Mechanical Stop Adjustment Final Setup SGB Batch Blender with Mitsubishi Controller Quick Start Procedure OperationSGB Blender Sequence of Operation Recipe Entry Formats Quick SetMost common in injection molding Percentage Mode Parts ModeMost common in extrusion and blow molding Often used in Compounding ApplicationsExample of a 5-component Blend in Parts Mode Preset Part Calculated Weight Ratio ControlSwitching Modes SGB Series Control System Menu Structure Recipe Page StartAdditional settings that usually do not have to be changed Blender CalibrationSGB Batch Blender with Mitsubishi Controller Controller Mode Setup Setting up a recipeInventory Shutdown Color Change Blender where there are moving parts Additional Operation Features Display Description LCD Please refer to the SGB menu structure in SectionMenu tree Mix Timer Re-Mix TimerWeigh Hopper Dump Delay Time Mixer OptionsWeigh Hopper Dump Time Feeder Alarm Setup & Flags Weigh Hopper Dump CycleMAX Hopper Weight Exceeded Calibration Error Feeder Clean Out Additional Control FunctionsGeneral Operation SGB Batch Blender with Mitsubishi Controller Standard Run Time Displays Recipe Menu Current Recipe Menu Quick Set MenuRecipe Format Menu SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Batch Size Menu Inventory ShutdownTypical Batch Size Recipe Book Storage Menus Save Running Recipe to the Book Display Recipe Contents Load a Saved Recipe from the BookErase Recipe or Entire Book Controller Features Display Time and Date Setting Date & TimeStroke Limiters for Metering Gates Stroke LimiterMaintenance Maintaining BlendersController Setup Units Setup SGB Series Blender Menu StructureTypical Model SGB Assembly Overview MechanicalDaily WeeklyInput Signals to Programmable Controller ElectricalOutput Signals from Programmable Controller Pneumatic System Maintenance 7Troubleshooting Description and ObjectivesProblem Possible solution Done in the field, the controller warranty will be voided Problem Possible solution Blender Options Spare Parts List Spare PartsModel SGB-450 Model SGB-900Component Identification and Location OverviewSGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Mixer Frame Typical Opti-Mixer Frame Assembly Typical Supply Hopper Typical SGB-450 Series Hopper Assembly Detail Typical Weigh HopperTypical Weigh Hopper & Load Cell Detail Technical Assistance Parts DepartmentWarranty Returns Returned Material PolicyCredit Returns Warranty Safety Tag Information SGB Blender Safety TagsPower On Power OffPushbutton and Touchscreen Tags ButtonBlender Identification Serial Number Tag Located on back of mixing chamberModel Number SGB-900 Max Blend Capacity 318 KG/HR Addendum Service Supervisor Information Programmable Settings12Appendix Factory Setup Menu Advanced WeightAvailable Selections SGB Batch Blender with Mitsubishi Controller 107 Feed Calibration Customer Setup Menu Feeder SetupSelect a feeder by touching the Select Feeder Programmable Features Service Notes Passwords Default Values factory defaults shownSGB Blender Configuration Parameters Cont’d Alarm SetupFeed CAL Options SGB Batch Blender with Mitsubishi Controller 115 116 SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller 117 118 SGB Batch Blender with Mitsubishi Controller

A0567659 specifications

Sterling A0567659 is a premium-grade product designed to meet the needs of various industrial applications. As an exceptional piece of equipment, it reflects advancements in engineering and technology, ensuring high performance and reliability.

One of the key features of the Sterling A0567659 is its robust construction. Built using high-quality materials, it withstands harsh working conditions, making it suitable for demanding environments. Its durable design minimizes wear and tear, leading to a longer lifespan and reduced maintenance costs. This resilience is complemented by sophisticated corrosion resistance, ensuring that the product remains functional even in challenging climates.

Another notable characteristic of the Sterling A0567659 is its advanced technological integration. The product comes equipped with cutting-edge automation technologies that enhance its operational efficiency. These advancements enable streamlined processes, reducing the room for error and increasing overall productivity. Users benefit from intuitive interfaces that facilitate easy monitoring and control, allowing for quick adjustments and data analysis in real-time.

The Sterling A0567659 also prioritizes energy efficiency. With rising energy costs and increasing environmental concerns, this product has been designed to consume less power without compromising performance. Its innovative design incorporates features such as optimized airflow and heat management, resulting in lower operational costs and a reduced carbon footprint.

Safety is another critical aspect of the Sterling A0567659. Equipped with comprehensive safety features, including emergency shut-off systems and user-friendly operational protocols, it ensures that operators can work confidently and without risk. These safety measures comply with international standards, making it a reliable choice for businesses prioritizing workplace safety.

In terms of versatility, the Sterling A0567659 is suitable for a wide range of applications across multiple industries. From automotive to manufacturing and beyond, it adapts well to various operational needs. Its customizable options mean that businesses can tailor the product to their specific requirements, ultimately enhancing performance and optimizing workflow.

In summary, the Sterling A0567659 is a formidable asset for any industrial operation, merging durability, advanced technology, energy efficiency, and safety features into one cohesive unit. Its versatility and reliability make it an excellent investment for companies looking to enhance their productivity and maintain competitiveness in today's fast-paced market.
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