Sterling A0567659 manual SGB Series Blender Menu Structure, Units Setup

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6-4 SGB Series Blender Menu Structure

“Recipe” Page (Start)

¾Change Recipe Values by touching the number you wish to change

¾Touch “Accept New Recipe” button after you’ve made the desired changes

¾Start or stop the blender by touching the “Push to Start” or “Stop” button

¾Access “Recipe Book” Page

¾Access “Clean Out” Page

¾Access “Inventory Page”

¾Access “Setup” Page

“Recipe Book” Page

Save the running recipe to the book

¾Delete a stored recipe

¾Load a stored recipe

¾Erase all stored recipes

¾Modify the product ID for a stored recipe

¾Return to the “Recipe” page

“Clean Out” Page

¾Empty the blender hopper(s)

¾Manually Operate the mixer, weigh hopper dump gate, and the slide gate below the mixer

¾View and test all inputs and outputs on the blender

¾Return to the “Recipe” Page

“Inventory” Page

¾View the accumulated inventories

¾View batch time

¾View blender’s maximum capacity

¾View the average process rate

¾Return to the “Recipe” Page

Recipe Format

¾Percentage, Parts, or Quick Set

¾Batch Size

¾Inventory Shutdown

¾“Batch ready” mode

¾“Auto start” mode

Report Setup

¾Blender Number

¾“Auto clear” option

¾“Auto interval” setup

¾Auto start time

Calibration

¾Scale Calibration

¾Direct Scale Readout

¾Feeder Calibration

Mixer and Dump Setup

¾Mixing Time

¾Remix Time

¾Dump Time

¾Dump Delay

¾Dump Cycles

¾Mixer Dump Time

¾Timed/Continuous Mixing Option

F940 “Config”

¾View software version

¾Access F940 “Config” setup to modify time settings

Units

“Setup” Page

¾Login from the inventory page by hitting “Login” and entering in your password. Then access setup by touching the Sterling Logo.

¾Blender data units (lbs. or kgs.)

¾Target vs. actual data units (lbs. or kgs.)

Alarm Log

¾View and clear the alarm log

Alarm Setup

¾“Stop/Continue” when out of material

¾“Alarm/No Alarm” when out of material

¾“Alarm Silence” delay

User Interface Lock

¾Lock the user interface to prevent others from making changes or viewing your blender. Be sure to logout after locking.

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SGB Batch Blender with Mitsubishi Controller

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Contents Page Model # Serial # Table of Contents Maintenance Safety Considerations Wear Safety Glasses and Work GlovesSterling SGB-E Series Blenders Annex B Information Accessories Customer ServiceIntroduction Equipment FunctionNecessary Documents System CapabilitiesEquipment Covered by this Manual SGB BlendersSGB Batch Blender with Mitsubishi Controller Three 3 types of recipe entry procedures available SGB -E Series Specifications Model SGB Blender System Component Description SGBTypical Material Supply Hoppers Material Supply HoppersSlide Gate Metering Assemblies SGB Batch Blender with Mitsubishi Controller Weigh Hopper Locating TabsWeigh Hopper Discharge Valve Mix Chamber Opti-MixerHC Mixer Operator Control PanelTypical Setup Screens Typical Operator Screens SGB Batch Blender with Mitsubishi Controller Mixer Slide Gate Switch Positions Pneumatic Slide Gate Below Mixer OptionalSafety Work RulesTools and Equipment Needed Mechanical InstallationSafety Considerations Reporting a Safety Defect General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Safety Description and ObjectivesFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Lock-Outs, Plugs, and Other Safety Devices Line Cord PlugElectric Safety Interlock Switch All Models Shipping Information Unpacking and InspectionEvent of Shipping Damages If the Shipment is Not Complete United Parcel Service ShipmentParcel Post Shipment If the Shipment is Not Correct ReturnsInstallation & Setup Mounting ConfigurationChapter Description and Objectives Site RequirementsSGB Batch Blender with Mitsubishi Controller Mezzanine Mount Floor Mount Central Blender Installation Overview Lifting LugElectrical Installation Pneumatic Installation Blender Set-upLoad Cell Mechanical Stop Adjustment Weigh Hopper InstallationLoad Cell Adjustment Final Setup SGB Batch Blender with Mitsubishi Controller SGB Blender Sequence of Operation Quick Start ProcedureOperation Most common in injection molding Recipe Entry FormatsQuick Set Percentage Mode Parts ModeMost common in extrusion and blow molding Often used in Compounding ApplicationsSwitching Modes Example of a 5-component Blend in Parts ModePreset Part Calculated Weight Ratio Control SGB Series Control System Menu Structure Recipe Page StartAdditional settings that usually do not have to be changed Blender CalibrationSGB Batch Blender with Mitsubishi Controller Controller Mode Setup Setting up a recipeInventory Shutdown Color Change Blender where there are moving parts Additional Operation Features Display Description LCD Please refer to the SGB menu structure in SectionMenu tree Mix Timer Re-Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Delay TimeMixer Options Feeder Alarm Setup & Flags Weigh Hopper Dump CycleMAX Hopper Weight Exceeded Calibration Error General Operation Feeder Clean OutAdditional Control Functions SGB Batch Blender with Mitsubishi Controller Standard Run Time Displays Recipe Menu Recipe Format Menu Current Recipe MenuQuick Set Menu SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Batch Size Batch Size MenuInventory Shutdown Recipe Book Storage Menus Save Running Recipe to the Book Erase Recipe or Entire Book Display Recipe ContentsLoad a Saved Recipe from the Book Controller Features Display Time and Date Setting Date & Time Stroke Limiters for Metering Gates Stroke LimiterMaintenance Maintaining BlendersController Setup Units Setup SGB Series Blender Menu StructureTypical Model SGB Assembly Overview MechanicalDaily WeeklyInput Signals to Programmable Controller ElectricalOutput Signals from Programmable Controller Pneumatic System Maintenance 7Troubleshooting Description and ObjectivesProblem Possible solution Done in the field, the controller warranty will be voided Problem Possible solution Blender Options Spare Parts List Spare PartsModel SGB-450 Model SGB-900Component Identification and Location OverviewSGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Mixer Frame Typical Opti-Mixer Frame Assembly Typical Supply Hopper Typical SGB-450 Series Hopper Assembly Detail Typical Weigh HopperTypical Weigh Hopper & Load Cell Detail Technical Assistance Parts DepartmentCredit Returns Warranty ReturnsReturned Material Policy Warranty Safety Tag Information SGB Blender Safety TagsPower On Power OffPushbutton and Touchscreen Tags ButtonModel Number SGB-900 Max Blend Capacity 318 KG/HR Blender Identification Serial Number TagLocated on back of mixing chamber 12Appendix Addendum Service Supervisor InformationProgrammable Settings Available Selections Factory Setup MenuAdvanced Weight SGB Batch Blender with Mitsubishi Controller 107 Feed Calibration Select a feeder by touching the Select Feeder Customer Setup MenuFeeder Setup Programmable Features Service Notes Passwords Default Values factory defaults shownSGB Blender Configuration Parameters Cont’d Alarm SetupFeed CAL Options SGB Batch Blender with Mitsubishi Controller 115 116 SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller 117 118 SGB Batch Blender with Mitsubishi Controller
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