Sterling A0567659 manual Feed CAL Options

Page 114

Hop6 Allowed Underfeed

 

 

 

 

 

Double Gate Threshold

5

Out of Material Retry limit

 

 

before alarm

10

Batches for process rate

 

 

Process Rate Filter

3

SGB BLENDER CONFIGURATION PARAMETERS Cont’d.

Model Number/Type

SGB-450

 

SGB-900

SGB-2500

SGB-4000

 

SGB-5000

 

 

 

FEED CAL OPTIONS

 

 

Hop1 Batch % for feeder

 

 

 

25

 

 

cal

 

 

 

 

 

 

 

 

 

 

 

 

Hop2 Batch % for feeder

10

 

 

 

25

cal

 

 

 

 

 

 

 

 

 

 

Hop3 Batch % for feeder

 

 

 

10

 

 

cal

 

 

 

 

 

 

 

 

 

 

 

 

Hop4 Batch % for feeder

10

 

 

 

25

cal

 

 

 

 

 

 

 

 

 

 

Hop5 Batch % for feeder

 

 

 

 

 

 

 

cal

 

 

 

10

 

 

Hop6 Batch % for feeder

 

 

 

 

 

 

 

 

 

 

 

 

cal

 

 

 

 

 

 

 

 

 

MECHANICAL OPTIONS

 

 

Hop1 Gate Cycle Time

0.05

 

0.1

 

0.15

Hop2 Gate Cycle Time

 

 

0.05

 

 

0.1

Hop3 Gate Cycle Time

0.1

 

0.2

 

0.25

Hop4 Gate Cycle Time

 

 

 

 

 

 

 

Hop5 Gate Cycle Time

 

 

0.05

 

 

0.1

Hop6 Gate Cycle Time

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hop1 Settle Time

 

 

 

 

 

 

 

Hop2 Settle Time

2

 

 

 

3

Hop3 Settle Time

 

 

 

 

 

 

 

 

 

 

Hop4 Settle Time

 

 

 

 

 

 

 

Hop5 Settle Time

4

 

 

 

5

Hop6 Settle Time

 

 

 

 

 

 

 

 

 

 

Mixer Bump Time to

 

 

 

0.25

 

 

Detect high level

 

 

 

 

 

 

 

 

 

 

 

 

Number of Hoppers for

 

 

 

SEE ORDER

 

 

display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FEEDER SETUP

 

 

Hop1 Feeder Type

 

 

 

VIRGIN

 

 

Hop2 Feeder Type

 

 

 

ADDITIVE

 

 

Hop3 Feeder Type

 

 

 

REGRIND

 

 

Hop4 Feeder Type

 

 

 

 

 

 

 

Hop5 Feeder Type

 

 

 

ADDITIVE

 

 

Hop6 Feeder Type

 

 

 

 

 

 

 

Page 114 of 118

SGB Batch Blender with Mitsubishi

Controller

 

Page 113 Page 115
Image 114
Page 113 Page 115
Contents Page Model # Serial # Table of Contents Maintenance Safety Considerations Wear Safety Glasses and Work GlovesSterling SGB-E Series Blenders Annex B Information Introduction AccessoriesCustomer Service Equipment FunctionEquipment Covered by this Manual Necessary DocumentsSystem Capabilities SGB BlendersSGB Batch Blender with Mitsubishi Controller Three 3 types of recipe entry procedures available SGB -E Series Specifications Model SGB Blender System Component Description SGBTypical Material Supply Hoppers Material Supply HoppersSlide Gate Metering Assemblies SGB Batch Blender with Mitsubishi Controller Weigh Hopper Locating TabsWeigh Hopper Discharge Valve HC Mixer Mix ChamberOpti-Mixer Operator Control PanelTypical Setup Screens Typical Operator Screens SGB Batch Blender with Mitsubishi Controller Mixer Slide Gate Switch Positions Pneumatic Slide Gate Below Mixer OptionalSafety Work RulesMechanical Installation Safety ConsiderationsTools and Equipment Needed Reporting a Safety Defect General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Safety Description and ObjectivesSafety Circuit Standards Safety Device Lock-OutsFail Safe Operation Lock-Outs, Plugs, and Other Safety Devices Line Cord PlugElectric Safety Interlock Switch All Models Shipping Information Unpacking and InspectionEvent of Shipping Damages United Parcel Service Shipment Parcel Post ShipmentIf the Shipment is Not Complete If the Shipment is Not Correct ReturnsChapter Description and Objectives Installation & SetupMounting Configuration Site RequirementsSGB Batch Blender with Mitsubishi Controller Mezzanine Mount Floor Mount Central Blender Installation Overview Lifting LugElectrical Installation Pneumatic Installation Blender Set-upWeigh Hopper Installation Load Cell AdjustmentLoad Cell Mechanical Stop Adjustment Final Setup SGB Batch Blender with Mitsubishi Controller Quick Start Procedure OperationSGB Blender Sequence of Operation Recipe Entry Formats Quick SetMost common in injection molding Most common in extrusion and blow molding Percentage ModeParts Mode Often used in Compounding ApplicationsExample of a 5-component Blend in Parts Mode Preset Part Calculated Weight Ratio ControlSwitching Modes SGB Series Control System Menu Structure Recipe Page StartAdditional settings that usually do not have to be changed Blender CalibrationSGB Batch Blender with Mitsubishi Controller Controller Mode Setup Setting up a recipeInventory Shutdown Color Change Blender where there are moving parts Additional Operation Features Display Description LCD Please refer to the SGB menu structure in SectionMenu tree Mix Timer Re-Mix TimerWeigh Hopper Dump Delay Time Mixer OptionsWeigh Hopper Dump Time Feeder Alarm Setup & Flags Weigh Hopper Dump CycleMAX Hopper Weight Exceeded Calibration Error Feeder Clean Out Additional Control FunctionsGeneral Operation SGB Batch Blender with Mitsubishi Controller Standard Run Time Displays Recipe Menu Current Recipe Menu Quick Set MenuRecipe Format Menu SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Batch Size Menu Inventory ShutdownTypical Batch Size Recipe Book Storage Menus Save Running Recipe to the Book Display Recipe Contents Load a Saved Recipe from the BookErase Recipe or Entire Book Controller Features Display Time and Date Setting Date & TimeStroke Limiters for Metering Gates Stroke LimiterMaintenance Maintaining BlendersController Setup Units Setup SGB Series Blender Menu StructureDaily Typical Model SGB Assembly OverviewMechanical WeeklyInput Signals to Programmable Controller ElectricalOutput Signals from Programmable Controller Pneumatic System Maintenance 7Troubleshooting Description and ObjectivesProblem Possible solution Done in the field, the controller warranty will be voided Problem Possible solution Blender Options Model SGB-450 Spare Parts ListSpare Parts Model SGB-900Component Identification and Location OverviewSGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Mixer Frame Typical Opti-Mixer Frame Assembly Typical Supply Hopper Typical SGB-450 Series Hopper Assembly Detail Typical Weigh HopperTypical Weigh Hopper & Load Cell Detail Technical Assistance Parts DepartmentWarranty Returns Returned Material PolicyCredit Returns Warranty Safety Tag Information SGB Blender Safety TagsPushbutton and Touchscreen Tags Power OnPower Off ButtonBlender Identification Serial Number Tag Located on back of mixing chamberModel Number SGB-900 Max Blend Capacity 318 KG/HR Addendum Service Supervisor Information Programmable Settings12Appendix Factory Setup Menu Advanced WeightAvailable Selections SGB Batch Blender with Mitsubishi Controller 107 Feed Calibration Customer Setup Menu Feeder SetupSelect a feeder by touching the Select Feeder Programmable Features Service Notes Passwords Default Values factory defaults shownSGB Blender Configuration Parameters Cont’d Alarm SetupFeed CAL Options SGB Batch Blender with Mitsubishi Controller 115 116 SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller 117 118 SGB Batch Blender with Mitsubishi Controller

A0567659 specifications

Sterling A0567659 is a premium-grade product designed to meet the needs of various industrial applications. As an exceptional piece of equipment, it reflects advancements in engineering and technology, ensuring high performance and reliability.

One of the key features of the Sterling A0567659 is its robust construction. Built using high-quality materials, it withstands harsh working conditions, making it suitable for demanding environments. Its durable design minimizes wear and tear, leading to a longer lifespan and reduced maintenance costs. This resilience is complemented by sophisticated corrosion resistance, ensuring that the product remains functional even in challenging climates.

Another notable characteristic of the Sterling A0567659 is its advanced technological integration. The product comes equipped with cutting-edge automation technologies that enhance its operational efficiency. These advancements enable streamlined processes, reducing the room for error and increasing overall productivity. Users benefit from intuitive interfaces that facilitate easy monitoring and control, allowing for quick adjustments and data analysis in real-time.

The Sterling A0567659 also prioritizes energy efficiency. With rising energy costs and increasing environmental concerns, this product has been designed to consume less power without compromising performance. Its innovative design incorporates features such as optimized airflow and heat management, resulting in lower operational costs and a reduced carbon footprint.

Safety is another critical aspect of the Sterling A0567659. Equipped with comprehensive safety features, including emergency shut-off systems and user-friendly operational protocols, it ensures that operators can work confidently and without risk. These safety measures comply with international standards, making it a reliable choice for businesses prioritizing workplace safety.

In terms of versatility, the Sterling A0567659 is suitable for a wide range of applications across multiple industries. From automotive to manufacturing and beyond, it adapts well to various operational needs. Its customizable options mean that businesses can tailor the product to their specific requirements, ultimately enhancing performance and optimizing workflow.

In summary, the Sterling A0567659 is a formidable asset for any industrial operation, merging durability, advanced technology, energy efficiency, and safety features into one cohesive unit. Its versatility and reliability make it an excellent investment for companies looking to enhance their productivity and maintain competitiveness in today's fast-paced market.
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