Sterling A0567659 manual Safety, Description and Objectives

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When you need to perform maintenance or repair work on a blender above floor level, use a solid platform or a hydraulic elevator. If there is a permanently installed catwalk on your blender, use it. The work platform should have secure footing and a place for tools and parts. DO NOT climb on blenders, machines, or work from ladders.

If you need to repair a large component, use appropriate handling equipment. Before you use handling equipment (portable “A” frames, electric boom trucks, fork trucks, overhead cranes) be sure the load does not exceed the capacity of the handling equipment or cause it to become unstable.

Carefully test the condition of lifting cables, chains, ropes, slings, and hooks before using them to lift a load.

Be sure that all non-current carrying parts of electrical apparatus, electrical component enclosures, and the blender frame are correctly connected to earth ground with an electrical conductor that complies with current codes. Install in accordance with national and local codes, which apply.

When you have completed the repair or maintenance procedure, check your work, remove your tools, rigging, and handling equipment.

Do not restore power to the blender until all persons are clear of the area. Start and run the blender until you are sure all parts are functioning correctly.

BEFORE you turn the blender over to the operator for production, verify all guards and safety devices are in place and functioning properly.

2-8 Safety

2-8-1 Description and Objectives

This section includes information on safety devices and procedures that are inherent to the SGB blending system. This manual is not intended to supersede or alter safety standards established by the user of this equipment. Instead, the material contained in this section is recommended to supplement these procedures in order to provide a safer working environment.

At the completion of this section, the operator and maintenance personnel will be able to:

•Identify and locate specific safety devices.

•Understand the proper use of the safety devices provided.

•Describe the function of the safety devices.

SGB Batch Blender with Mitsubishi Controller

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Contents Page Model # Serial # Table of Contents Maintenance Wear Safety Glasses and Work Gloves Safety ConsiderationsSterling SGB-E Series Blenders Annex B Information Customer Service AccessoriesIntroduction Equipment FunctionSystem Capabilities Necessary DocumentsEquipment Covered by this Manual SGB BlendersSGB Batch Blender with Mitsubishi Controller Three 3 types of recipe entry procedures available SGB -E Series Specifications SGB Model SGB Blender System Component DescriptionMaterial Supply Hoppers Typical Material Supply HoppersSlide Gate Metering Assemblies SGB Batch Blender with Mitsubishi Controller Locating Tabs Weigh HopperWeigh Hopper Discharge Valve Opti-Mixer Mix ChamberHC Mixer Operator Control PanelTypical Setup Screens Typical Operator Screens SGB Batch Blender with Mitsubishi Controller Pneumatic Slide Gate Below Mixer Optional Mixer Slide Gate Switch PositionsWork Rules SafetyTools and Equipment Needed Mechanical InstallationSafety Considerations General Responsibility Reporting a Safety DefectRemember Operator ResponsibilityMaintenance Responsibility Description and Objectives SafetyFail Safe Operation Safety Circuit StandardsSafety Device Lock-Outs Line Cord Plug Lock-Outs, Plugs, and Other Safety DevicesElectric Safety Interlock Switch All Models Unpacking and Inspection Shipping InformationEvent of Shipping Damages If the Shipment is Not Complete United Parcel Service ShipmentParcel Post Shipment Returns If the Shipment is Not CorrectMounting Configuration Installation & SetupChapter Description and Objectives Site RequirementsSGB Batch Blender with Mitsubishi Controller Mezzanine Mount Floor Mount Central Blender Lifting Lug Installation OverviewElectrical Installation Blender Set-up Pneumatic InstallationLoad Cell Mechanical Stop Adjustment Weigh Hopper InstallationLoad Cell Adjustment Final Setup SGB Batch Blender with Mitsubishi Controller SGB Blender Sequence of Operation Quick Start ProcedureOperation Most common in injection molding Recipe Entry FormatsQuick Set Parts Mode Percentage ModeMost common in extrusion and blow molding Often used in Compounding ApplicationsSwitching Modes Example of a 5-component Blend in Parts ModePreset Part Calculated Weight Ratio Control Recipe Page Start SGB Series Control System Menu StructureBlender Calibration Additional settings that usually do not have to be changedSGB Batch Blender with Mitsubishi Controller Setting up a recipe Controller Mode SetupInventory Shutdown Color Change Blender where there are moving parts Please refer to the SGB menu structure in Section Additional Operation Features Display Description LCDMenu tree Re-Mix Timer Mix TimerWeigh Hopper Dump Time Weigh Hopper Dump Delay TimeMixer Options Weigh Hopper Dump Cycle Feeder Alarm Setup & FlagsMAX Hopper Weight Exceeded Calibration Error General Operation Feeder Clean OutAdditional Control Functions SGB Batch Blender with Mitsubishi Controller Standard Run Time Displays Recipe Menu Recipe Format Menu Current Recipe MenuQuick Set Menu SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Batch Size Batch Size MenuInventory Shutdown Recipe Book Storage Menus Save Running Recipe to the Book Erase Recipe or Entire Book Display Recipe ContentsLoad a Saved Recipe from the Book Setting Date & Time Controller Features Display Time and DateStroke Limiter Stroke Limiters for Metering GatesMaintaining Blenders MaintenanceController Setup SGB Series Blender Menu Structure Units SetupMechanical Typical Model SGB Assembly OverviewDaily WeeklyElectrical Input Signals to Programmable ControllerOutput Signals from Programmable Controller Pneumatic System Maintenance Description and Objectives 7TroubleshootingProblem Possible solution Done in the field, the controller warranty will be voided Problem Possible solution Blender Options Spare Parts Spare Parts ListModel SGB-450 Model SGB-900Overview Component Identification and LocationSGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller Typical Mixer Frame Typical Opti-Mixer Frame Assembly Typical Supply Hopper Typical Weigh Hopper Typical SGB-450 Series Hopper Assembly DetailTypical Weigh Hopper & Load Cell Detail Parts Department Technical AssistanceCredit Returns Warranty ReturnsReturned Material Policy Warranty SGB Blender Safety Tags Safety Tag InformationPower Off Power OnPushbutton and Touchscreen Tags ButtonModel Number SGB-900 Max Blend Capacity 318 KG/HR Blender Identification Serial Number TagLocated on back of mixing chamber 12Appendix Addendum Service Supervisor InformationProgrammable Settings Available Selections Factory Setup MenuAdvanced Weight SGB Batch Blender with Mitsubishi Controller 107 Feed Calibration Select a feeder by touching the Select Feeder Customer Setup MenuFeeder Setup Programmable Features Service Notes Default Values factory defaults shown PasswordsAlarm Setup SGB Blender Configuration Parameters Cont’dFeed CAL Options SGB Batch Blender with Mitsubishi Controller 115 116 SGB Batch Blender with Mitsubishi Controller SGB Batch Blender with Mitsubishi Controller 117 118 SGB Batch Blender with Mitsubishi Controller

A0567659 specifications

Sterling A0567659 is a premium-grade product designed to meet the needs of various industrial applications. As an exceptional piece of equipment, it reflects advancements in engineering and technology, ensuring high performance and reliability.

One of the key features of the Sterling A0567659 is its robust construction. Built using high-quality materials, it withstands harsh working conditions, making it suitable for demanding environments. Its durable design minimizes wear and tear, leading to a longer lifespan and reduced maintenance costs. This resilience is complemented by sophisticated corrosion resistance, ensuring that the product remains functional even in challenging climates.

Another notable characteristic of the Sterling A0567659 is its advanced technological integration. The product comes equipped with cutting-edge automation technologies that enhance its operational efficiency. These advancements enable streamlined processes, reducing the room for error and increasing overall productivity. Users benefit from intuitive interfaces that facilitate easy monitoring and control, allowing for quick adjustments and data analysis in real-time.

The Sterling A0567659 also prioritizes energy efficiency. With rising energy costs and increasing environmental concerns, this product has been designed to consume less power without compromising performance. Its innovative design incorporates features such as optimized airflow and heat management, resulting in lower operational costs and a reduced carbon footprint.

Safety is another critical aspect of the Sterling A0567659. Equipped with comprehensive safety features, including emergency shut-off systems and user-friendly operational protocols, it ensures that operators can work confidently and without risk. These safety measures comply with international standards, making it a reliable choice for businesses prioritizing workplace safety.

In terms of versatility, the Sterling A0567659 is suitable for a wide range of applications across multiple industries. From automotive to manufacturing and beyond, it adapts well to various operational needs. Its customizable options mean that businesses can tailor the product to their specific requirements, ultimately enhancing performance and optimizing workflow.

In summary, the Sterling A0567659 is a formidable asset for any industrial operation, merging durability, advanced technology, energy efficiency, and safety features into one cohesive unit. Its versatility and reliability make it an excellent investment for companies looking to enhance their productivity and maintain competitiveness in today's fast-paced market.
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